Kia G6DA-3.8 Manuals

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Kia G6DA-3.8 Manual

Kia G6DA-3.8 Manual (103 pages)

Engine Mechanical System

Brand: Kia | Category: Engine | Size: 21 MB

Table of Contents

Specifications
2
Inspection
8
Compression Pressure Check
8
Valve Clearance Inspection and Adjustment
8
Troubleshooting
13
Special Service Tools
16
Engine and Transaxle Assembly Removal
18
Engine and Transaxle Assembly Installation
21
Timing System
22
Timing Chain
22
Engine Removal
24
Timing System Disassembly
25
Sprockets, Chain Tensioner, Chain Guide, Chaing Tensioner Arm Check
30
Belt, Idler, Belt Tensioner, Pulley
30
Timing System Reassembly
31
Timing System Installation
38
Cylinder Head Assembly Components
39
Cylinder Head Assembly Removal
41
Cylinder Head Assembly Disassembly
42
Cylinder Head Assembly Inspection
43
MLA Inspection
45
Camshaft Inspection
45
CVVT Assembly Inspection
47
Cylinder Head Assembly Reassembly
48
Cylinder Head Assembly Installation
49
Cylinder Head Assembly
51
Intake Camshaft
52
Exhaust Camshaft
52
Engine Block Components Diagram
54
Engine Block Removal
56
Engine Block Disassembly
57
Connecting Rod and Crankshaft Inspection
58
Connecting Rod Mark Location
59
Discrimination of Connecting Rod
59
Crankshaft Pin Mark Location
59
Discrimination of Crankshaft
59
Place of Discriminatin Mark (Connecting Rod Bearing)
60
Discrmination of Connecting Rod Bearing
60
Discrmination of Cylinder Block
61
Crankshaft Journal Mark Location
61
Discrmination of Crankshaft
61
Place of Identification Mark (Crankshaft Bearing)
62
Discrmination of Crankshaft Bearing
62
Connecting Rods
63
Cylinder Block
64
Piston and Rings
65
Piston Pins
67
Engine Block Reassembly
68
Engine Block Istallation
73
Cooling System Components View
74
Cooling System Inspection
75
Engine Coolant Refilling and Bleeding
75
Cap Testing
76
Cooling System Testing
76
Water Pump Removal
77
Radiator Removal
78
Water Temperature Control Assembly Removal
79
Thermostat Removal
80
Water Pump Inspection
81
Thermostat Inspection
81
Water Pump Installation
82
Water Temperature Control Assembly Installation
83
Thermostat Installation
84
Radiator Installation
85
Lubrication System Components View
87
Oil and Filter
88
Oil Pump Removal
89
Oil Filter Assembly Removal
90
Oil Pressure Switch Inspection
90
Engine Oil Check
91
Selection of Engine Oil
91
Oil Pump Installation
92
Oil Filter Assembly
93
Intake Manifold Components View
94
Intake Manifold Replacement
95
Exhaust Manifold Components View
99
Exhaust Manifold Replacement
100
Exhaust Pipe Components View
102

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