Keba ServoOne Manuals

Keba ServoOne Manuals

Manuals and User Guides for Keba ServoOne. We have 1 Keba ServoOne manual available for free PDF download: Device Help

Keba ServoOne Device Help

Keba ServoOne Device Help (493 pages)

Servo controller Single-Axis Systems and Multi-Axis System

Brand: Keba | Category: Controller | Size: 16 MB

Table of Contents

Legal Information

3
- Servoone - Device Help
  4
Table of Contents

4
- Servoone - Device Help
  6
1 General Information

10
- Target Group
  10
- Requirements
  10
- Pictograms
  11
- Exclusion of Liability
  12
- Applicable Documentation
  13
- Support
  14
2 Safety

15
- Overview
  15
- For Your Own Safety
  15
- Safety Information and Warnings
  15
- Responsibility
  16
3 Initial Commissioning

17
- Initial Commissioning Wizard
  17
  - Hardware Requirements
    17
  - Prompt Initial Commissioning
    17
  - Initial Commissioning
    18
- Automatic Test
  22
- Motor
  23
- Encoder
  24
- Control
  24
4 Power Stage

25
- Power Stage Settings
  25
  - Voltage Supply
    26
  - Switching Frequency
    26
  - Online Derating of Switching Frequency
    26
  - Parameters
    26
- Power Failure Bridging
  28
  - Detection of a Voltage Failure
    28
  - Monitoring for Single-Phase Failure
    31
5 Motor

32
- Motor Configuration Data
  32
- Synchronous Motor
  33
  - Synchronous Motor Electronic Data
    35
- Linear Synchronous Motor
  36
  - Linear Synchronous Motor Electronic Data
    37
- Asynchronous Motor
  38
  - Asynchronous Motor Electrical Data
    39
- Motor Protection
  40
- Motor Identification
  45
  - Synchronous Motor Identification (Rotary and Linear)
    46
  - Asynchronous Motor Identification
    46
- Support for Motor Filters When Using PMSM Motors
  47
  - General Functional Description
    47
  - Configuration
    48
  - Parameters
    49
  - Scope Signals
    50
6 Encoder

51
- Introduction
  52
- Encoder Selection
  53
- Encoder Offset
  55
- Connections and Pin Assignations
  55
- Connector for Resolver (X6)
  56
- Connector for High-Resolution Encoders (X7)
  56
- Channel 1: Interface X7
  59
  - Main Parameters for Encoder Channel Ch1
    60
  - Biss (Cyclical) X7
    61
  - Endat (Cyclical) X7
    62
  - Hall Sensor X7
    64
  - Sincos / TTL X7
    64
  - SSI (Cyclical) X7
    70
  - Encoder Gearing
    72
- Channel 2: Interface X6
  74
- Channel 3: Interface X8 (Optional)
  78
  - Main Parameters for Encoder Channel Ch3
    82
  - Absolute Value Interfaces X8
    84
  - Biss X8
    84
  - Endat (Cyclical) X8
    84
  - Hall Sensor X8
    84
  - Sincos / TTL X8
    85
  - SSI (Cyclical) X8
    89
  - HIPERFACE DSL® (Servoone Junior)
    91
  - Encoder Gearing
    91
- Channel 4: Virtual Encoder
  92
  - Sensorless Control Synchronous Motor
    93
  - Sensorless Asynchronous Motor Control
    99
- Redundant Encoder
  102
- Axis Correction
  102
- Oversampling
  106
- Multi-Turn Encoder as a Single-Turn Encoder
  106
- Increment-Coded Reference Marks
  107
- Overflow in Multi-Turn Range
  108
- Zero Pulse Test
  109
7 Control

110
- Overview of Control Structure
  110
  - Setting
    111
- Basic Settings
  112
  - Motor Control Basic Settings
    112
  - Automatic Inertia Detection
    114
- Torque Controller
  115
  - Current Controller Optimization
    115
  - Creating the Transfer Function
    116
  - Decoupling
    117
  - Current Actual Value Filter
    117
  - Detent Torque Compensation
    117
  - Advanced Torque Control
    127
  - Torque Control with Defined Bandwidth
    131
  - Enhanced Feed Forward Control of Voltage
    131
- Speed Controller
  133
  - Advanced Speed Control
    135
  - Digital Filter
    138
  - Analysis of Speed Control
    139
- Position Controller Settings
  142
  - Pre-Control
    142
  - Friction Torque Compensation (Friction)
    143
- Asynchronous Motor Field Weakening
  145
- Field Weakening and Lookuptable (LUT), Synchronous Motor
  148
  - Variant 1 (Table)
    150
  - Variant 2 (Calc)
    150
  - Variant 4 (Tablemotgen)
    151
  - Variant 5 (TABLE2)
    151
  - Variants 3 and 6 (LUT)
    152
  - Field-Weakening of Synchronous Motor Voltage Controller
    158
- Synchronous Motor Auto Commutation
  158
  - IENCC(1) Method
    160
  - LHMES(2) Method
    161
  - IECON(4) Method
    162
  - Test Signal Generator
    163
- V/Hz Mode
  167
- Process Controller
  168
  - Features
    168
  - Description of Control Structure
    169
  - Rate Limiter
    174
  - Parameters
    174
  - Scope Signals
    175
- Hydraulic Control
  175
  - Basic Setting
    175
  - Pump Setting
    176
  - Signal Setting
    181
  - Hydraulic Limitations
    186
  - Cylinder Configuration
    190
  - Hydraulic Motion Profile
    192
  - Pressure Control
    198
  - Volumetric Flow Rate Control
    200
  - Speed Control
    203
  - Position Control
    205
  - Digital Filter Hydraulics
    209
  - Example: Configuring an MIO Module with 0-20 Ma Sensors
    210
  - Example: Pressure and Pump Speed Control
    211
  - Example: Hydraulic Position Control
    216
8 Motion Profile

224
- Settings
  225
- Scaling / Units
  226
  - Standard/Cia
    227
  - Sercos
    232
  - User Defined
    241
- Basic Settings
  244
  - PG Mode with Speed Control
    244
  - PG Mode with Position Control
    245
  - IP Mode with Speed Control
    246
- IP Mode with Position Control
  247
- Jerk Limitation and Speed Offset
  247
- Interpolation
  249
- Stop Ramps
  251
- Homing
  252
- Jog Mode
  267
  - Configuration
    267
  - Digital Inputs
    267
  - Manual Mode Window, "Jog Mode" Tab
    268
- Reference Table
  268
- Analogue Channel (ISA00 und ISA01)
  273
  - Special Characteristics of Position Control Mode
    274
  - Wire Break Monitoring
    274
- State Machine
  276
- Touch Probe
  278
- Synchronized Motion
  279
  - Electronic Cam Plate
    280
  - Control Word for Synchronized Motion
    282
  - Status Word for Synchronized Motion
    282
  - Master Configuration
    283
  - Electronic Gearing
    286
    
    Engagement
    287
    
    Disengagement
    288
  - Virtual Master
    289
  - Common Master
    290
  - Cam Group (CAM Switch)
    291
    
    Parametrization of the Cam Group
    291
    
    Parameters
    295
    
    Error Messages
    299
  - Data Handling
    300
  - Analogue Channel (IEA05)
    301
9 Inputs/Outputs Settings

302
- Digital Inputs
  303
  - Digital Standard Inputs
    304
  - Function Selectors
    305
  - Hardware Enable - Power Stage
    306
  - Digital Virtual Inputs
    307
  - Status of the Digital Inputs
    307
  - Control Selector Switching
    307
  - Power-Up Sequence
    308
  - Pulse Direction
    309
- Digital Outputs
  311
  - Standard Digital Outputs
    311
  - Function Selectors
    311
  - Relay Outputs
    313
  - Digital Input States
    313
  - Reference Reached REF
    314
  - Reference Limitation LIMIT
    314
  - Switching with Motor Contactor
    315
- Analogue Inputs
  316
  - Standard Analogue Inputs
    316
  - Function Selectors
    317
  - Analogue Input Scaling
    318
  - Profile Mode and Analogue Inputs
    319
  - Wire Break Monitoring
    319
- Analogue Outputs (Option Only for Servoone)
  320
  - Function Selectors
    320
- Analog Output (Option - MIO)
  321
- Motor Brake Output
  321
  - Motor Brake Details
    322
10 Limitations / Thresholds

324
- Settings
  324
- Torque- / Force Limits
  325
- Speed- / Velocity Limits
  326
- Position Limitation
  326
- Power Stage
  327
11 Alarms & Warnings

328
- Warning Status
  328
- Alarms and Warnings (Details)
  330
- Warning Thresholds
  337
- Error Display
  338
  - Servo Controller Display
    338
  - Display in the Kestudio Drivemanager
    338
- Error Reactions
  339
- Error List
  342
  - Error 0: Unknown Error
    342
  - Error 1: Runtime Error
    342
  - Error 2: Parameter List Error
    344
  - Error 3: Undervoltage Error
    348
  - Error 4: Overvoltage Error
    348
  - Error 5: Overcurrent Error
    349
  - Error 6: Motor Temperature Error
    353
  - Error 7: Device Heatsink Temperature Error
    355
  - Error 8: Device Inside Temperature Error
    355
  - Error 9: I2T Motor Error
    356
  - Error 10: I2T Power Amplifier Error
    356
  - Error 11: External Digital Input Error
    357
  - Error 12: CAN Error
    358
  - Error 13: SERCOS Error
    361
- Error 14: Ethercat Error
  366
- Error 15: Parameter Error
  368
- Error 16: Speed Difference Error
  376
- Error 17: Position Difference Error
  377
- Error 18: Motion Control Error
  377
- Error 19: Fatal Error
  380
- Error 20: Hardware Limit Switch Error
  386
- Error 21: Initialization, Common Error
  387
- Error 22: Encoder Channel 1, Initialization Error
  393
- Error 23: Encoder Channel 2, Initialization Error
  403
- Error 24: Encoder Channel 3, Initialization Error
  404
- Error 25: Encoder Cyclic Process, Common Error
  410
- Error 26: Encoder Channel 1, Cyclic Process Error
  411
- Error 28: Encoder Channel 3, Cyclic Process Error
  412
- Error 30: Control Initialization Error
  413
- Error 31: PLC Error
  416
- Error 32: Profibus/Profinet Error
  417
- Error 33: Internal Timing Error
  418
- Error 34: Powerfail Funkction Error
  420
- Error 35: Encoder Monitoring Error
  421
- Error 37: Syncronization Controller Error
  427
- Error 38: Braking Chopper Error
  427
- Error 39: TWIN Monitoring Error
  427
- Error 40: Tech Option Error
  430
- Error 41: Fast Discharge Monitoring Error (DC-Link)
  434
- Error 43: Ethernet Error
  435
- Error 44: Wire Break, Common Error
  435
- Error 45: Lock Violation Error
  436
- Error 46: Position Limit Error
  438
- Error 47: Functional Safety, Common Error
  440
- Error 49: Safety System Error
  442
- Error 51: Encoder Status, Common Error
  450
- Error 52: Analog Inputs Error
  450
- Error 53: Motor Failure Error
  450
- Error 54: Power Grid Failure Error
  451
- Error 55: Speed Guarding Error
  451
- Error 57: POWERLINK Error
  452
- Canopen / Ethercat
  456
- Sercos
  456
- Profibus / Profinet
  457
- Synchronization / Configuration
  457
- EDS File Generator
  458
13 Technology Options (X8)

460
- Second Sincos Encoder
  460
- TTL with Encoder Simulation
  461
- SSI Encoder Simulation
  461
  - Parameters
    461
- DIO Option
  462
- MIO Option
  462
- Twinsync
  463
14 Device Status

465
- Status Bits
  465
- Load Factor
  466
15 Manual Mode

471
- Manual Mode Control Status
  471

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