KAYO MOTOR TS90 Manuals

Manuals and User Guides for KAYO MOTOR TS90. We have 1 KAYO MOTOR TS90 manual available for free PDF download: Service Manual

KAYO MOTOR TS90 Service Manual (87 pages)

Brand: KAYO MOTOR | Category: Motorcycle | Size: 2.86 MB

Table of Contents
4
Meanings of Representation
9
Symbols Used
9
Degrees of Risk and Symbols
9
Advice
10
2021 Ts90 Components and Positions
11
Vin Code
13
Engine Number
13
Parameter
13
Controls
14
Front Disc Brake
15
Throttle Lever
15
Starting
15
Stopping
16
Fuel Tank Switch
16
Shifting
16
Rear Disc Brake
17
Parking Support
17
Prepareing for Use
18
Advice on First Use
18
Riding Instructions
18
Preparation before Riding
18
Precautions for Starting
19
Preacutions for Turning
19
Precautions for Acceleration
19
Precautions for Shifting
20
Precautions for Braking
20
Precautions for Stopping & Parking
20
Suggested Inspection Time for All Parts of the Vehicle
20
Suspension System
21
Driver
22
Measure the Distance between the Center of the Rear Wheel and the Rear Fender in Suspension
22
Measure Distance between Center of Rear Wheel and Rear Fender under no Load
22
Measure Distance between Rear Wheel Center and Rear Fender in
22
Driving Condition
22
Adjusting the Spring Preload of Rear Shock Absorber
23
Check for the Setting of Front Shock Absorber
23
Adjusting the Handlebar
23
Vehicle Maintenance
23
Placement
23
Removing or Installing the Front Disc Brake
24
Removing or Installing the Front Shock Absorber
24
Removing or Installing the Linkage
25
Check the Front Steering
25
Lubrication and Installation of Steering Head Bearing
26
Removing or Installing the Front Fender
26
Removing or Installing the Rear Shock Absorber
27
Removing or Installing the Seat Cushion
27
Removing or Installing the Air Filter
27
Cleaning and Maintenance of Air Filter
27
Removing or Installing the Exhaust Pipe
28
Removing or Installing the Muffler Tube
28
Removing or Installing the Fuel Tank
28
Check and Clean the Chain
29
Removing or Installing the Chain
29
Check and Adjust the Chain Tension
29
Check the Structure of the Rear Sprocket, Engine Sprocket and Guide Chain
30
Check the Frame
30
Check the Fork
30
Check the Throttle Cable
31
Check the Steering Handle
31
Check and Maintenance the Brake System
31
Check the Free-Play of Front Brake Lever
31
Check the Disc Brake
31
Check the Front Brake Liquid Level
32
Refuel the Front Brake Liquid Level
32
Check the Front Brake Pads
32
Check the Free-Play of Foot Brake
33
Check and Refuel the Rear Brake Disk Liquid Level
33
Check the Rear Brake Pads
33
Tire Inspection and Maintenance
34
Removing or Installing the Front Wheel
34
Removing or Installing the Rear Wheel
34
Tire Inspection
35
Check Tire Pressure
35
Check Spoke
35
Installing the Engine
35
Adjustment
36
Check the Valve Clearance
36
Compression Pressure Check
36
The Engine Adjustment
37
Idle Speed Adjustment of Carburetor
37
Clean the Carburetor
37
Check the Shift Lever Position
38
Adjust the Shift Lever Position
38
Inspection or Replacement of Spark Plugs
38
Lubricant Selection
39
Lubricant Inspection
39
Lubricant Replacement
39
Cylinder Head and Valve
40
Notice
40
Trouble Occurence and Cause Analysis
40
Cover
41
Check the Valve Clearance
41
Cylinder Head Inspection
43
Replacement of the Valve Guide
43
Installing the Cylinder Head
44
Cylinder Block and Piston
45
Notice
45
Main Parameters and Maintenance Standard of Piston
45
Trouble Occurence and Cause Analysis
47
Cylinder Block Inspection
48
Removal of Piston and Piston Ring
48
Piston and Piston Ring Inspection
48
Installing the Piston Ring
49
Installing the Piston
49
Clutch 、 Driving Gear 、 Driven Gear 、 Shift
50
Trouble Occurence and Cause Analysis
51
Removal of the Right Cover
52
Adjust the Clutch Stroke
52
Check the Right Crankshaft Cover
52
Removal of the Clutch
53
Removal of the Driving Gear and Driven Gear
53
Removal of the Oil Pumb
53
Removal of the Shift Mechanism
54
Removal of the Right Crankshaft Cover
54
Clutch Inspection
54
Driving Gear and Driven Gear Inspection
55
Oil Pump Inspection
55
Shift Mechanism Inspection
55
Assemble the Shift Mechanism
55
Assemble the Oil Pumb
55
Assemble the Driving Dear and Drivn Gear
56
Assemble the Clutch
56
Installing the Cluth
56
Installing the Right Crankshaft Cover
57
Assemble the Right Crankshaft Cover
57
Assemble the Right Decorative Cover
57
Magneto, Timing Chain
57
Notices
57
Removal of the Rear Left Cover
58
Removal of the Front Left Cover
58
Removal of the Magneto Stator
58
Removal of the Starter Motor and Starter Sprocket
59
Removal of the Transition Plate
59
Removal of the Timing Chain
59
Rods
59
Front Left Cover and Rear Left Cover Inspection
59
Inspection
60
Starter Chain Inspection
60
Magneto Stator and Rotor Inspection
60
Installation of the Tension Arms and the Tesion Rods
60
Installation of the Tension Roller
60
Installation of the Transition Plate
61
Installation of the Starter Motor and Starter Sprocket
61
Installation of the Magneto Stator
61
Installation of the Magneto Rotor
62
Installation of the Left Side Cover
62
Crankcase and Crankshaft
62
Main and Counter Shaft
62
Variable Speed Drum
62
Notices
62
Main Parameters and Maintenance Standards
62
Trouble Occurence and Cause
63
Analysis
63
Disassemble of the
64
Removal of the Crank
64
Removal of the Main and Counter Shaft
65
Disassemble of the Variable Speed Drum
65
Crankshaft Inspection
65
Left and Right Crankcase Bearing Inspection
65
Shift Fork and Shift Fork Shaft Inspection
66
Main and Counter Shaft Combination Inspection
66
Starter Shaft Inspection
66
Variable Speed Drum Inspection
66
Installation of the Variable Speed Drum
66
Installation of Main and Counter Shaft
66
Installation of the Crank Shaft and the Starter Shaft
66
Installation of the
67
Engine Troubleshooting
67
Maintenance Points
75
Tightening Torque Table for the Whole Vehicle
83

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