KAYO MOTOR KMB60 2021 Manuals

Manuals and User Guides for KAYO MOTOR KMB60 2021. We have 1 KAYO MOTOR KMB60 2021 manual available for free PDF download: Service Manual

KAYO MOTOR KMB60 2021 Service Manual (82 pages)

Brand: KAYO MOTOR | Category: Motorcycle | Size: 4.63 MB

Table of Contents
4
Symbols and Technical Terms
8
General Safety
9
Component Locations
10
Serial Number
12
Chassis Number
12
Engine Number
12
General Parameters
13
Operating Controls
14
Front Brake
14
Throttle
15
Ignition
15
Stop
15
Fuel Tap
16
Rear Brake
16
Side Stand
17
Preparation before Riding
17
Advice to Beginners
17
Running in
17
Riding Instructions
18
Pre-Ride Inspection
18
Starting Procedure
19
Turning Cautions
19
Acceleration Cautions
19
Braking Cautions
19
Parking Cautions
20
Maintenance Schedule
20
Suspension System
22
Checking the Basic Chassis Setting with the Rider's Weight
22
Measuring Rear Wheel Sag Suspended
22
Measuring Rear Wheel Sag Unloaded
22
Measuring the Riding Sag
23
Adjusting the Spring Preload of Rear Shock
23
Checking the Front Shock
23
Adjusting Handlebar
24
Service Work
24
Raising Your Motorcycle
24
Front Brake Removal
24
Front Shock Removal
25
Removing Triple Clamp
25
Checking Condition of Steering Head
25
Greasing the Steering Head Bearing
26
Dismounting and Installing the Front Fender
26
Removing and Installing the Rear Shock
27
Removing the Seat
27
Removing the Air Filter
27
Cleaning and Maintenance the Air Filter
28
Removing the Exhaust Pipe
28
Removing the Muffler
29
Removing the Fuel Tank
29
Checking and Cleaning the Chain
29
Removing the Chain
29
Checking the Chain Tension
30
Checking the Rear Sprocket, Engine Sprocket and Chain Guide
30
Checking the Frame
31
Checking the Swingarm
31
Checking the Throttle Cable
31
Checking the Handlebar
31
Check and Maintain the Brake System
32
Checking the Free Play of Brake Lever
32
Checking the Brake Discs
32
Checking the Play of Brake Lever
32
Checking the Front Braking Pad
32
Checking the Play of Foot Brake Pad
33
Checking the Rear Brake Pad
33
Check and Maintain the Wheels
34
Removing the Front Wheel
34
Removing the Rear Wheel
34
Checking the Tyre Condition
34
Checking Tyre Air Pressure
34
Checking Rim Spoke
35
Installing Engine
36
Service and Adjust Work on Engine
36
Checking the Bolts and Nuts of Cylinder Head and Cylinder
36
Checking the Valve Clearance
36
Checking the Compression Pressure
36
Tuning the Engine
37
Adjusting the Idle Speed of Carburetor
37
Cleaning Air Filter
38
Lubrication System of the Engine
38
Choose Lubricating Oil
38
Checking the Lubricating Oil
39
Changing Lubricating Oil
39
Lubrication System
39
Overhauling the Engine
40
Cylinder Head and Valve Mechanism I
40
Main Parameters and Maintenance Standards of Cylinder Head Parts
40
Troubleshooting
41
Maintenance of Valve Mechanism I
41
Dismounting the Valve Mechanism I
42
Overhauling the Valve Mechanism I
43
Installing the Valve Mechanism I
45
Dismounting the Cylinder Head Assembly
45
Overhauling Cylinder Head Pars
46
Install Cylinder Head Assembly
49
Cylinder and Piston
50
Main Parameters and Maintenance Standards
50
Troubleshooting
50
Dismounting the Cylinder Block, Piston and Piston Ring
51
Overhauling of Cylinder Block, Piston and Piston Ring
52
Installing the Cylinder Block, Piston and Piston Ring
53
Clutch and Valve Mechanism II
55
Main Parameters and Maintenance Standards
55
Troubleshooting
55
Dismounting the Right Crankcase and Clutch
56
Overhauling Right Crankcase and Clutch
57
Installing the Right Crankcase and Clutch
59
Maintain the Valve Mechanism
59
Dismounting Valve Mechanism II
60
Overhauling the Valve Mechanism
61
Installing Valve Mechanism
62
Magneto and Electric Start Mechanism
63
Parts Specifications
63
Troubleshooting
63
Magneto Breakdown
63
Electric Start Mechanism Breakdown
64
Dismounting Magneto and Electric Start Mechanism
64
Overhauling the Magneto and Electric Start Mechanism
66
Installing the Magneto and Electric Start Mechanism
67
Crankcase, Crankshaft, Oil Pump and Main and Auxiliary Shafts
67
Main Parameters and Maintenance Standards
68
Troubleshooting
68
Dismounting Crankcase, Crankshaft, Oil Pump and Main and Auxiliary Shafts
69
Overhauling Crankcase, Crankshaft, Oil Pump and Main and Auxiliary Shafts
70
Installing Crankcase, Crankshaft, Oil Pump and Main and Auxiliary Shafts
72
Engine Troubleshooting
73
Cleaning the Motorcycle
75
Storage
76
Preparation for Long Period Storage
76
Preparing for Use after Storage
76
Service Work
77
Tightening Torques
81

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KAYO MOTOR KMB60 2021 Service Manual (82 pages)

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