KAYO MOTOR KT250 Manuals

Manuals and User Guides for KAYO MOTOR KT250. We have 1 KAYO MOTOR KT250 manual available for free PDF download: User Manual

KAYO MOTOR KT250 User Manual (73 pages)

Brand: KAYO MOTOR | Category: Motorcycle | Size: 3.83 MB

Table of Contents
4
Meanings of Representation
8
Symbols Used
8
Degrees of Risk and Symbols
8
Advice
9
Appearance
10
Kt250 Components and Positions
10
Engine Number
12
Parameter
13
Controls
15
Clutch Lever
15
Front Disc Brake
15
Throttle Lever
16
Starting
16
Stopping
16
Fuel Tank Switch
17
Shifting
17
Rear Disc Brake
18
Parking Support
18
Hour Counter
19
Prepareing for Use
20
Advice on First Use
20
Riding Instructions
21
Preparation before Riding
21
Precautions for Starting
21
Preacutions for Turning
22
Precautions for Acceleration
22
Precautions for Shifting
22
Precautions for Braking
22
Precautions for Stopping & Parking
22
Suggested Inspection Time for All Parts of the Vehicle
23
Suspension System
24
Check the Compression and Rebound of the Vehicle Including the Driver
24
Adjusting the Low-Speed Compression Damping of the Rear Shock Absorber
24
Adjusting the High-Speed Compression Damping of the Rear Shock Absorber
24
Adjusting the Rebound Damping of the Rear Shock Absorber
25
Measure the Distance between the Center of the Rear Wheel and the Rear Fender in Suspension
25
Measure Distance between Center of Rear Wheel and Rear Fender under no Load
25
Measure Distance between Rear Wheel Center and Rear Fender in Driving Condition
26
Adjusting the Spring Preload of Rear Shock Absorber
26
Check for the Setting of Front Shock Absorber
26
Adjusting the Compression Damping of Front Shock Absorber
27
Adjusting the Rebound Damping of Front Shock Absorber
27
Adjusting the Handlebar
27
Vehicle Maintenance
28
Placement
28
Removing or Installing the Disc Brake Cover
28
Removing or Installing the Front Shock Absorber Guard Plate
28
Removing or Installing the Front Disc Brake
29
Removing or Installing the Front Shock Absorber
29
Removing or Installing the Linkage
29
Check the Front Steering
30
Lubrication and Installation of Steering Head Bearing
30
Removing or Installing Front Headlight
31
Removing or Installing the Front Fender
31
Removing or Installing the Rear Shock Absorber
32
Removing or Installing the Seat Cushion
32
Removing or Installing the Air Filter Housing
33
Removing or Installing the Air Filter
33
Cleaning and Maintenance of Air Filter
34
Removing or Installing the Exhaust Pipe
34
Removing or Installing the Muffler Tube
35
Removing or Installing the Fuel Tank
35
Check and Clean the Chain
36
Removing or Installing the Chain
36
Check and Adjust the Chain Tension
37
Check the Structure of the Rear Sprocket, Engine Sprocket and Guide Chain
38
Check the Frame
38
Check the Fork
38
Check the Throttle Cable
38
Check the Steering Handle
39
Check and Maintenance the Brake System
40
Check the Free-Play of Front Brake Lever
40
Check the Cable of Front Brake Lever
40
Check the Disc Brake
41
Refuel the Front Brake Liquid Level
42
Check the Front Brake Pads
42
Check the Free-Play of Foot Brake
42
Check the Rear Brake Disk Liquid Level
43
Refuel the Rear Brake Disk Liquid Level
43
Check the Rear Brake Pads
44
Tire Inspection and Maintenance
45
Removing or Installing the Front Wheel
45
Removing or Installing the Rear Wheel
45
Tire Inspection
46
Check Tire Pressure
46
Check Spoke
46
Electrical System
47
Removing or Installing the Battery
47
Changing the Battery
48
Main Cable
48
Kt250 Vehicle Wiring Diagram
48
Cooling System
49
Cooling System Profile
49
Removing or Installing the Cowling and Hose
50
Check Antifreeze Level
50
Drain out the Coolant
51
Filling the Cooling System
51
Introducing about the Engine Structure
52
Installing the Engine
53
Engine Maintenance and Adjustment
53
Check the Valve Clearance
53
Compression Pressure Check
54
Adjustment of Clutch Control System
54
The Engine Adjustment
55
Idle Speed Adjustment of Carburetor
55
Clean the Carburetor
55
Check the Shift Lever Position
56
Adjust the Shift Lever Position
56
Inspection or Replacement of Spark Plugs
56
Lubricant Selection
57
Lubricant Inspection
57
Lubricant Replacement
58
Removal and Installation of Oil Pump
58
Oil Pump Inspection
59
Common Problems and Causes of Lubrication System
59
Engine Tightening Torque Table
60
Troubleshooting
61
Selection and Ratio of Engine Oil
64
Motorcycle Cleaning
65
Storage
66
Preparing for Long Storage
66
Preparing for Use after Long Storage
66
Maintenance Points
67
Tightening Torque Table for the Whole Vehicle
72

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