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Frick RWF II 222
Johnson Controls Frick RWF II 222 Package Manuals
Manuals and User Guides for Johnson Controls Frick RWF II 222 Package. We have
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Johnson Controls Frick RWF II 222 Package manuals available for free PDF download: Installation Operation & Maintenance
Johnson Controls Frick RWF II 222 Installation Operation & Maintenance (68 pages)
ROTARY SCREW COMPRESSOR UNITS
Brand:
Johnson Controls
| Category:
Air Compressor
| Size: 5 MB
Table of Contents
Table of Contents
2
Preface
3
Design.limitations
3
Job.inspection
3
Transit.damage.claims
3
Compressor.and.unit.identification
3
Compressor.identification
4
Installation
5
Foundation
5
Rigging.and.handling
5
Skid.removal
5
Checking Motor/Compress or Rota Tion
6
Compressor/Motor Coupling Installation
6
Bp.series.coupling.data.table
6
Oil.pump.coupling
7
Holding.charge.and.storage
7
Oil.charge
7
Oil.heater(S)
7
Oil.filter(S)
7
Suction.isolation.valve.mounting
8
Thermosyphon.oil.cooling
8
Liquid.injection.oil.cooling.(Optional)
9
Liquid.line.sizes/Receiver.volume
9
Water-Cooled Oil Cooling (Option Al)
9
Economizer.-.High.stage.(Optional)
10
Economizer.load.balancing
11
Electrical
11
Motor.starter.package
12
Current.transformer.(Ct).Ratios
13
Mini Mum Burden Ratings
13
Control.power.regulator
13
Operation
14
Operation.and.start-UP.INSTRUCTIONS
14
Sgc.compressor
14
Compressor.lubrication.system
14
No Pump Oil System
14
Demand.pump.oil.system
15
Compressor.oil.separation.system
15
Cold-Start.system
15
Compressor.hydraulic.system
16
Volume.ratio.control
16
Compressor.oil.cooling.systems
16
Single-Port.liquid.injection
17
Dual-Port.liquid.injection
17
Quantum Lx.ez-Cool Ez-Cool .Liquid.injection Injection Adjustment Procedure
18
Operation of Danfoss Liquid Injection Valve
19
Suction.check.valve.bypass
22
Low.ambient.operation
22
Suction Check Valve Power Assist Kit
22
Balance.piston.pressure.regulator
22
Initial.start-Up
23
Initial.start-Up.procedure
23
Normal.start-Up.procedure
23
Maintenance
24
Compressor.shutdown.and.start-UP
24
General Instructions for Replacing Compressor Unit Components
24
General.information
24
General.maintenance
24
Normal.maintenance.operations
24
Oil.filter.(Of-1).Main.single/Dual
25
Strainer.-.Demand.oil.pump
25
Strainer.-.Liquid.injection
25
Changing.oil
26
Coalescer.filter.element(S)
26
Demand.pump.disassembly
27
Demand.pump.assembly
28
Installation.of.carbon.graphite.bushings
29
Thrust.bearing.adjustment
29
Troubleshooting.the.demand.pump
29
Preventative.maintenance
30
Recommended.maintenance.program
30
Vibration.analysis
30
Maintenance.schedule
31
Oil.quality.and.analysis
31
Grease.compatibility
32
Motor.bearings
32
Nlgi.grease.compatibility.chart
32
Oil.sampling.procedure
32
Operating.log
32
ABNORMAL OPERATION ANALYSIS and CORRECTION
33
Troubleshooting.guide
33
Servicing.the.cold-Start.valve
34
Pressure.transducers.-.Replacement
35
Pressure.transducers.-.Testing
35
Capacity.linear.transmitter.-.Slide.valve
36
Temperature.sensor
36
Volume Ratio Control Transmitter - Slide Stop
36
Oil.level.transmitter
37
Troubleshooting.the.rwf.II.compressor
38
The.oil.separation.system
38
The.hydraulic.system
39
The.demand.pump.system
40
Motor.and.bare.compressor.replacement
40
Shutdown.due.to.improper.oil.pressure
40
Compressor.port.locations
41
P.&.I.diagram
49
Proper Installation of Electronic Equipment in an Industrial Environment
52
Forms
57
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Johnson Controls Frick RWF II 222 Installation Operation & Maintenance (60 pages)
ROTARY SCREW COMPRESSOR UNITS
Brand:
Johnson Controls
| Category:
Air Compressor
| Size: 1 MB
Table of Contents
Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Foundation
5
RIGGING and HANDLING
5
Skid Removal
5
Motor Mounting
6
Checking Motor/Compress or Rota Tion
6
Compressor/Motor Couplings Installation
6
Coupling Alignment Procedure
8
Hot Alignment of Compressor/Motor
10
Oil Pump Coupling
10
Holding Charge and Storage
10
Compressor Unit Oil
10
Oil Charge
10
Oil Heater(S)
10
Oil Filter(S)
11
Thermosyphon Oil Cooling
11
Liquid Injection Oil Cooling (Optional)
12
Liquid Line Sizes/Receiver Volume
13
WATER-COOLED OIL COOLING (Optional)
13
Economizer - High Stage (Optional)
13
Economizer Load Balancing
15
Electrical
15
Motor Starter Package
15
Mini Mum Burden Ratings
16
Control Power Regulator
17
Operation
18
OPERATION and START-UP INSTRUCTIONS
18
Tdsh Compressor
18
Compressor Lubrication System
18
Pump Oil System
18
Cold-Start System
18
Demand Pump Oil System
19
Compressor Oil Separation System
19
Compressor Hydraulic System
20
Volumizer Volume Ratio Control
20
Compressor Oil Cooling Systems
21
Single-Port Liquid Injection
21
Rwb II Booster or Swing Duty Application
21
Dual-Port Liquid Injection
21
Quantum™ Ez-Cool ™ Liquid Injection Adjustment Procedure
22
Suction Check Valve
23
Suction Check Valve Bypass
24
Low Ambient Operation
24
Suction Check Valve Power Assist Kit
24
Initial Start-Up
25
Initial Start-Up Procedure
25
Normal Start-Up Procedure
25
Maintenance
26
COMPRESSOR SHUTDOWN and START-UP
26
General Information
26
General Maintenance
26
Normal Maintenance Operations
26
General Instructions for Replacing Compressor Unit Components
27
Oil Filter (Of-1) Main Single/Dual
27
Strainer - Demand Oil Pump
27
Changing Oil
28
Coalescer Filter Element(S)
28
Strainer - Liquid Injection
28
Demand Pump Disassembly
29
Troubleshooting the Demand Pump
31
Motor Bearings
33
OIL QUALITY and ANALYSIS
33
Recommended Maintenance Program
33
Vibration Analysis
33
Maintenance Schedule
34
Operating Log
34
ABNORMAL OPERATION ANALYSIS and CORRECTION
35
Pressure Transducers - Testing
35
Servicing the Cold-Start Valve
35
Troubleshooting Guide
35
Pressure Transducers - Replacement
36
Position Potentiometer Replacement and Adjust Ment
37
Volumizer Potentiometer Replacement and Adjustment
37
Oil Level Transmitter Replacement
38
TEMPERATURE And/Or PRESSURE ADJUSTMENT
38
Troubleshooting Rwb II Compressor
38
The Oil Separation System
39
The Hydraulic System
39
The Liquid Injection Oil Cooling System
40
The Demand Pump System
40
Thermal Expansion Valves
41
Jordan Temperature Regulator Valve
42
Bare Compressor Mounting
43
Grease Compatibility
43
NLGI Grease Compatibility Chart
43
Shutdown Due to Improper Oil Pressure
43
P & I Diagrams
44
Proper Installation of Electronic Equipment in an Industrial Environment
48
Forms
53
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