Johnson Controls Frick RWF II 496 Manuals

Manuals and User Guides for Johnson Controls Frick RWF II 496. We have 2 Johnson Controls Frick RWF II 496 manuals available for free PDF download: Installation Operation & Maintenance

Johnson Controls Frick RWF II 496 Installation Operation & Maintenance (68 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Johnson Controls | Category: Air Compressor | Size: 5 MB

Table of Contents
2
Preface
3
Design.limitations
3
Job.inspection
3
Transit.damage.claims
3
Compressor.and.unit.identification
3
Compressor.identification
4
Installation

5
Operation

14
Maintenance

24
- Compressor.shutdown.and.start-UP
  24
- General Instructions for Replacing Compressor Unit Components
  24
- General.information
  24
- General.maintenance
  24
- Normal.maintenance.operations
  24
- Oil.filter.(Of-1).Main.single/Dual
  25
- Strainer.-.Demand.oil.pump
  25
- Strainer.-.Liquid.injection
  25
- Changing.oil
  26
- Coalescer.filter.element(S)
  26
- Demand.pump.disassembly
  27
- Demand.pump.assembly
  28
- Installation.of.carbon.graphite.bushings
  29
- Thrust.bearing.adjustment
  29
- Troubleshooting.the.demand.pump
  29
- Preventative.maintenance
  30
- Recommended.maintenance.program
  30
- Vibration.analysis
  30
- Maintenance.schedule
  31
- Oil.quality.and.analysis
  31
- Grease.compatibility
  32
- Motor.bearings
  32
- Nlgi.grease.compatibility.chart
  32
- Oil.sampling.procedure
  32
- Operating.log
  32
- ABNORMAL OPERATION ANALYSIS and CORRECTION
  33
- Troubleshooting.guide
  33
- Servicing.the.cold-Start.valve
  34
- Pressure.transducers.-.Replacement
  35
- Pressure.transducers.-.Testing
  35
- Capacity.linear.transmitter.-.Slide.valve
  36
- Temperature.sensor
  36
- Volume Ratio Control Transmitter - Slide Stop
  36
- Oil.level.transmitter
  37
- Troubleshooting.the.rwf.II.compressor
  38
  - The.oil.separation.system
    38
  - The.hydraulic.system
    39
  - The.demand.pump.system
    40
- Motor.and.bare.compressor.replacement
  40
- Shutdown.due.to.improper.oil.pressure
  40
- Compressor.port.locations
  41
- P.&.I.diagram
  49
- Proper Installation of Electronic Equipment in an Industrial Environment
  52
- Forms
  57

Johnson Controls Frick RWF II 496 Installation Operation & Maintenance (56 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Johnson Controls | Category: Air Compressor | Size: 1 MB

Table of Contents
2
Preface
3
Design.limitations
3
Job.inspection
3
Transit.damage.claims
3
Compressor.and.unit.identification
3
Installation
4
Foundation
4
Rigging.and.handling
4
Skid.removal
4
Motor.mounting
5
Checking Motor/Compress or Rota TION
5
Compressor/Motor.couplings.installation
5
Coupling.alignment.procedure
7
Hot.alignment.of.compressor/Motor
9
Oil.pump.coupling
9
Holding.charge.and.storage
9
Compressor.oil
9
Initial.oil.charge
9
Oil.heater(S)
10
Oil.filter(S)
10
Liquid.injection.oil.cooling
10
Liquid.line.sizes/Receiver.volume
10
Water-Cooled OIL COOLING (Option AL)
11
Thermosyphon.oil.cooling.(Optional)
11
Economizer.-.High.stage.(Optional)
13
Electrical
14
Motor.starter.package
14
Current.transformer.(Ct).Ratios
15
MINI MUM Burden Ratings
16
Battery.backup
16
Operation.and.start-UP.INSTRUCTIONS
16
Tdsh.compressor
16
Compressor.lubrication.system
16
Prelube.oil.system
17
Cycling.full-Lube.oil.system
17
Full-Lube.oil.system
17
Compressor.oil.separation.system
17
Compressor.hydraulic.system
18
Volumizer®.Volume.ratio.control
19
Compressor.oil.cooling.systems
19
Single-Port.liquid.injection
19
Rwb.II.booster.or.swing.duty.application
19
Dual-Port.liquid.injection
19
Liquid.injection.adjustment.procedure
20
Suction.check.valve
21
Suction.check.valve.bypass
21
Low.ambient.operation
21
Power.assist.kit
21
Initial.start-Up
22
Initial.start-Up.procedure
22
Normal.start-Up.procedure
22
Maintenance
23
General.information
23
Normal.maintenance.operations
23
General.maintenance
23
Compressor.shutdown.and.start-UP
23
General Instructions for Replacing Compressor UNIT Components
24
Oil.filter.(Of-1).Main.single/Dual
24
Oil.filter/Strainer.-.Prelube.oil.pump
24
Strainer.-.Full.lube.oil.pump
25
Strainer.-.Liquid.injection
25
Coalescer.filter.element(S)
25
Changing.oil
25
Recommended.maintenance.program
26
Vibration.analysis
26
Oil.quality.and.analysis
26
Maintenance.schedule
26
Operating.log
27
Motor.bearings
27
Nlgi.grease.compatibility.chart
27
Troubleshooting.guide
28
Abnormal Operation ANALYSIS and Correction
28
Pressure.transducers.-.Testing
29
Pressure.transducers.-.Replacement
29
Position Potentiometer Replacement and ADJUST Ment
31
Volumizer ® Potentiometer Replacement
31
Temperature.and/Or.pressure.adjustment
31
Troubleshooting.the.rwb.II.compressor
32
Oil.separation.system
32
Hydraulic.system
33
Prelube.pump.system
34
Full.time.pump.system
34
Liquid.injection.oil.cooling.system
35
Thermal.expansion.valves
36
Jordan.temperature.regulator.valve
37
Bare.compressor.mounting
38
Balance.piston.pressure.regulator
38
Proper INSTALLATION of Electronic Equipment in an Industrial Environment
43
Forms
48

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Johnson Controls Frick RWF II 496 Installation Operation & Maintenance (68 pages)

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Johnson Controls Frick RWF II 496 Installation Operation & Maintenance (56 pages)

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