1. Manuals
  2. Brands
  3. ITW Dynatec Manuals
  4. Paint Sprayer
  5. DynaFiber UFD
  6. Technical documentation manual

ITW Dynatec DynaFiber UFD Technical Documentation Manual

Spray applicator, 1-6 port
Hide thumbs
Table of Contents

Advertisement

Quick Links

Adhesive Application Solutions | ISO 9001 certified
DynaFiber UFD
Spray Applicator, 1-6 Port
Technical Documentation
ITW Dynatec
An Illinois Tool Works Company
www.itwdynatec.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DynaFiber UFD and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ITW Dynatec DynaFiber UFD

Summary of Contents for ITW Dynatec DynaFiber UFD

  • Page 1 Adhesive Application Solutions | ISO 9001 certified DynaFiber UFD Spray Applicator, 1-6 Port Technical Documentation ITW Dynatec An Illinois Tool Works Company www.itwdynatec.com...

  • Page 2: Information About This Manual

    Please be sure to include the serial number of your application system each time you order replacement parts and/or supplies. This will enable us to send you the correct items that you need. ITW Dynatec Service Parts Direct Dial: 1-800-538-9540 ITW Dynatec Technical Service Direct Dial: 1-800-654-6711 Page 2...

  • Page 3: Table Of Contents

    Index ITW Dynatec Index Information about this manual ..........2 Index ..................3 Chapter 1 Declaration of Incorporation ........7 Chapter 2 Safety Instructions ..........9 General Considerations ......................9 Warning Labels ......................... 9 Safety Symbols in this Manual ....................10 Safe Installation and Operation ....................
  • Page 4 ITW Dynatec Index 5.3 Stroke Limit Adjustment ................32 5.4 Relieving Adhesive Pressure ................ 33 5.5 Replacement of the Built-in Filter ..............34 5.6 Replacement of the Module ................36 Modules Which Are Not Serviceable ..................36 Replacement of the Standard Module ..................36 Module Assembly Instructions for the PN 104993 UFD Module ..........
  • Page 5 Index ITW Dynatec Blank Module, Vertical Air Only, PN 111053 ................91 Blank Module, Horizontal Air Only, PN 111052 ..............91 UFD Nozzle Seals ....................92 Festo Solenoid Assemblies, PN 115055 & 115056 ..........93 Chapter 8 Options & Accessories ........95 Applicator Heater Cartridges ....................
  • Page 6 ITW Dynatec Index This page intentionally left blank. Page 6 UFD Applicator, Manual 40-43, Rev. 6.16...

  • Page 7: Chapter 1 Declaration Of Incorporation

    Chapter 1 ITW Dynatec Declaration of Incorporation Chapter 1 Declaration of Incorporation UFD Applicator, Manual 40-43, Rev. 6.16 Page 7...
  • Page 8 ITW Dynatec Chapter 1 Declaration of Incorporation Page 8 UFD Applicator, Manual 40-43, Rev. 6.16...

  • Page 9: Chapter 2 Safety Instructions

    2. Do not remove or deface any of the warning labels, signs and caution statements on the equipment. 3. Replace any warning labels, signs and caution statements which have been removed or defaced. Replacements are available from ITW Dynatec. UFD Applicator, Manual 40-43, Rev. 6.16 Page 9...

  • Page 10: Safety Symbols In This Manual

    ITW Dynatec Chapter 2 Safety Instructions Safety Symbols in this Manual 1. WARNINGS and CAUTIONS are found throughout this manual. WARNINGS mean that failure to observe the specific instructions may cause injury to personnel. 2. CAUTIONS mean that failure to observe the specific instructions may damage the equipment.

  • Page 11: Explosion/ Fire Hazard

    1. PUR adhesives emit fumes (MDI and TDI) that can be dangerous to anyone exposed to them. These fumes cannot be detected by the sense of smell. ITW Dynatec strongly recommends that a power‐vented exhaust hood or system be installed over any PUR system.

  • Page 12: Electrical

    ITW Dynatec Chapter 2 Safety Instructions Electrical DANGER HIGH VOLTAGE 1. Dangerous voltages exist at several points in this equipment. To avoid personal injury, do not touch exposed connections and components while input power is on. 2. Disconnect, lockout and tag external electrical power before removing protective panels.

  • Page 13: High Pressure

    For this reason, always wear eye protection and protective clothing. 4. Either of the two High Pressure symbols shown may be used on ITW Dynatec equipment. 5. Keep the given operating pressure.

  • Page 14: Servicing, Maintenance

    ITW Dynatec Chapter 2 Safety Instructions Servicing, maintenance 1. Only trained and qualified personnel are to operate and service this equipment. 2. Before any service work disconnect the external power supply and the pressure air supply! 3. Never service or clean equipment while it is in motion. Shut off the equipment and lock out all input power at the source before attempting any maintenance.

  • Page 15: Treatment For Burns From Hot Melt Adhesives

    Chapter 2 ITW Dynatec Safety Instructions Treatment for Burns from Hot Melt Adhesives Measures after being burned: 1. Burns caused by hot melt adhesive must be treated at a burn center. Provide the burn center's staff a copy of the adhesive's M.S.D.S. to expedite treatment.

  • Page 16: Keep Attention To Environmental Protection Standards

    ITW Dynatec Chapter 2 Safety Instructions Keep attention to environmental protection standards 1. When working on or with the unit, the legal obligations for waste avoidance and the duly recycling / disposals have to be fulfilled. 2. Keep attention, that during installations, repairs or maintenance matters hazardous...

  • Page 17: Chapter 3 Description And Technical Specs

    If the unit is not used in accordance with this regulation, a safe operation cannot be guaranteed. The operator - and not ITW Dynatec - is liable for all personal injury or property damages resulting from unintended use! Intended use includes, that you •...

  • Page 18: Technical Changes

    Any kind of technical changes having impact to the security or the operational liability of the system should only be done by written agreement of ITW Dynatec. Suchlike changes made without given a corresponding written agreement will lead to immediate exclusion of liability granted by ITW Dynatec for all direct and indirect subsequent damages.

  • Page 19: Description Of Ufd Spray Applicator

    Description and Technical Specs 3.2 Description of UFD Spray Applicator Description ITW Dynatec’s UFD Spray Applicators are air-operated, single or multi-module hot melt adhesive applicator assemblies with integrated basket filters, which prevent particulate matter from obstructing flow through the heads.
  • Page 20 ITW Dynatec Chapter 3 Description and Technical Specs Control Air Inlet Electrical Connection Alternate Glue Inlet Filter Cap UFD Module Glue Inlet Accessory Port Piston Alternate Hose Inlet Process Air Inlet Air Preheater Fiberizing Nozzle Stroke Adjustment Screw Lock Filter Nut...

  • Page 21: Technical Data

    Chapter 3 ITW Dynatec Description and Technical Specs Technical Data Model UFD 0501 0502 0753 1004 1506 Number of Modules Spacing between nozzle centers 25.2 mm 25.2 mm 25.2 mm 25.2 mm Wattage Adhesive Manifold Wattage Standard Air Perheater 1200...

  • Page 22: Model Designation Guide

    ITW Dynatec Chapter 3 Description and Technical Specs Model Designation Guide UFD XXX X Example: UFD 100 4 Applicator Options: S = Standard (No Options) Service Block Length: A = Adds Purge Valve 050 1 = (1 port/1 solenoid) 050 2 = 50mm (2 port/1 solenoid)

  • Page 23: Dimensions

    Chapter 3 ITW Dynatec Description and Technical Specs Dimensions Dynafiber UFD Applicator, Dynafiber UFD Applicator, side view: front view: Width Centers Dynafiber UFD SlimLine Applicator Model No. 50mm UFD0501 2“ 50mm 25.2mm UFD0502 2“ 1“ 75mm 50.4mm UFD0753 3“ 2“...
  • Page 24 ITW Dynatec Chapter 3 Description and Technical Specs This page intentionally left blank. Page 24 UFD Applicator, Manual 40-43, Rev. 6.16...

  • Page 25: Chapter 4 Installation & Startup

    Chapter 4 ITW Dynatec Installation & Startup Chapter 4 Installation & Startup CAUTION • Before setting up, please read this documentation carefully. • Pay attention to all the installation and connecting advices. • Heed all safety instructions mentioned in Chapter 2.

  • Page 26: Installation & Startup

    ITW Dynatec Chapter 4 Installation & Startup 4.2 Installation & Startup CAUTION • All work on or with this unit is only permitted for skilled personnel! • Pay attention to the electrical schematics! • Clean and dry air and air pressure of 6 bar to the applicator solenoids is required.
  • Page 27 Note: Air lines and fittings must be capable of withstanding temperatures up to 218°C (425°F). ITW Dynatec supplies Air Control Filter Coalescing Kits (PN 100055) to be used with air-operated Applicators (see the Air Control Filter Coalescing Kit Manual in Appendix A of this manual).
  • Page 28 ITW Dynatec Chapter 4 Installation & Startup 5. Make the electrical connection from the hose to the applicator by connecting the female connector of the hose to the male connector of the applicator. 6. Connect the spray air line to the preheater using the adapter provided. Do not overtighten the compression fitting, or the air line could collapse, reducing air flow.

  • Page 29: Special Installation Notes On Hispeed, Vertical Snuffback, Direct-Air Module

    Chapter 4 ITW Dynatec Installation & Startup Special Installation Notes on HiSpeed, Vertical Snuffback, Direct-Air Module Special Installation Notes on Optional PN 112690, 112440 & 112934 HiSpeed, Vertical Snuffback, Direct-Air Module (Option Code C,D, G see Chapter Model Designation Guide) The PN 112690, 112440 &...

  • Page 30: Purging Adhesive Through The Applicator

    ITW Dynatec Chapter 4 Installation & Startup Purging Adhesive Through the Applicator This procedure may be used anytime the operator wishes to purge old adhesive from the Applicator and replace it with fresh adhesive. For example, this procedure could be used in instances where the adhesive system has been held at temperature for an extended time without running, such as during a production line start-up.

  • Page 31: Chapter 5 Maintenance And Repair Notes

    Maintenance and Repair Notes 5.1 Security advices for maintenance and repair Heed all security advices given in Chapter 2. Use only original parts from ITW Dynatec, otherwise ITW Dynatec’s warranty is void! Maintenance and repair work is only permitted for skilled personnel!

  • Page 32: Re-Assembly Procedures And General Cautions

    ITW Dynatec Chapter 5 Maintenance and Repair Notes 5.2 Re-Assembly Procedures and General Cautions Unless noted, component re-assembly is simply the reverse sequence of the disassembly procedures. However, the following “cautions” should be followed (whenever they apply) for proper re-assembly:...

  • Page 33: Relieving Adhesive Pressure

    Chapter 5 ITW Dynatec Maintenance and Repair Notes 5.4 Relieving Adhesive Pressure WARNING Heed all security advices given in Chapter 5.1. Maintenance and repair work is only permitted for skilled personnel! Always wear safety shoes, heat-resistant protective gloves, safety goggles...

  • Page 34: Replacement Of The Built-In Filter

    ITW Dynatec Chapter 5 Maintenance and Repair Notes 5.5 Replacement of the Built-in Filter WARNING Heed all security advices given in Chapter 5.1. Maintenance and repair work is only permitted for skilled personnel! Always wear safety shoes, heat-resistant protective gloves, safety goggles...
  • Page 35 Chapter 5 ITW Dynatec Maintenance and Repair Notes Procedure for Spin-on Filter (Filter Code C) 1. Stop all motors. O-ring 2. Switch the unit voltage-free and pressureless. Filter Cap 3. Guard the unit against unauthorized restarting. O-ring groove (upper groove) 4.

  • Page 36: Replacement Of The Module

    ITW Dynatec Chapter 5 Maintenance and Repair Notes 5.6 Replacement of the Module Modules Which Are Not Serviceable The following modules cannot be customer-serviced: • PN 112440 Module, High-Speed SB, Hor, Dir Air • PN 112444 Module, High-Speed SB, Hor, Bck Air...

  • Page 37: Module Assembly Instructions For The Pn 104993 Ufd Module

    Use the component illustration and parts list in Chapter 7 as a reference with the following instructions for the PN 104993 UFD module. ITW Dynatec has a Module Seal Kit available (PN 105150) which contains the components necessary to rebuild one module, including the seal cartridge assembly, all O-rings, spring and seal lubricant.

  • Page 38: Module Assembly Instructions For The Pn 106224 Ufd Or 106226 Hitemp Ufd Module

    Use the component illustration and parts list in Chapter 7 as a reference with the following instructions for the PN 106224 or 106226 module. ITW Dynatec has a Module Seal Kit available (PN 105150/ 803012 for Hi Temp) which contains the components necessary to rebuild one module, including the seal cartridge assembly, all O-rings, spring and seal lubricant.

  • Page 39: Module Assembly Instructions For The Pn 110840 Horizontal Sb And Pn 111074 Vertical Sb Ufd Modules

    Use the component illustrations and parts lists in Chapter 7 as a reference with the following instructions for the PN 110840 & 111074 SB UFD modules. ITW Dynatec has a Module Rebuild Kit available (PN 110889) which contains the components necessary to rebuild one module, including the valve cartridge assembly and O-rings.

  • Page 40: Replacement Of The Ufd Nozzle

    ITW Dynatec Chapter 5 Maintenance and Repair Notes 5.7 Replacement of the UFD Nozzle WARNING Heed all security advices given in Chapter 5.1. Maintenance and repair work is only permitted for skilled personnel! Always wear safety shoes, heat-resistant protective gloves, safety goggles...

  • Page 41: Cleaning Of The Ufd Nozzle

    Cleaning by High Temperature Oven For routine nozzle cleaning, a high temperature oven should be utilized. An optional Nozzle Cleaning Oven (PN 107307 or 107306) is available from ITW Dynatec. After several cleanings in an oven, nozzles must be disassembled and soaked in solvent in order to remove all contaminants.
  • Page 42 ITW Dynatec Chapter 5 Maintenance and Repair Notes 8. Separate the nozzle from its front and rear mounting plates. 9. Soak the nozzle plates in solvent. If necessary, use a non-metallic brush to remove any foreign material, being careful not to damage any of the nozzle’s orifices. Be sure to remove all residue before re-assembling.

  • Page 43: Testing Of Resistance

    Compare the reading with the values given in the charts below. Service Block Heaters The service block of the Dynafiber UFD Applicators contain three 10mm heaters wired in parallel. The parallel resistance values of these heaters is listed below:...

  • Page 44: Testing Resistance Of The Rtd Temperature Sensor

    ITW Dynatec Chapter 5 Maintenance and Repair Notes Testing Resistance of the RTD Temperature Sensor (Options D, M, N and P in Chapter Model Designation Guide) WARNING Heed all security advices given in Chapter 5.1. Maintenance and repair work is only permitted for skilled personnel! 1.

  • Page 45: Resistance Tables, Temperature Sensors

    Chapter 5 ITW Dynatec Maintenance and Repair Notes (allowing for the resistance of the test leads). If the resistance is high or infinite, an open junction or loose connection is indicated. If all the connections are secure, replace the thermocouple.

  • Page 46: Replacement Of Heater Cartridge Or Temperature Sensor

    ITW Dynatec Chapter 5 Maintenance and Repair Notes 5.10 Replacement of Heater Cartridge or Temperature Sensor Pin connector Air Preheater Heater cartridges RTD sensor or thermocouple RTD sensor or thermocouple Ground wire Heater cartridges Heater cartridges RTD sensor Heater Pin connector...
  • Page 47 Chapter 5 ITW Dynatec Maintenance and Repair Notes Replacement of Air Preheater Heater Cartridges WARNING Heed all security advices given in Chapter 5.1. Maintenance and repair work is only permitted for skilled personnel! See illustration on previous page for parts locations.
  • Page 48 ITW Dynatec Chapter 5 Maintenance and Repair Notes 4. Remove the four screws holding the left-side cover plate. Remove the plate. 5. Pull the sensor out of the service block. 6. Cut the old sensor wires off as close to the sensor as possible.

  • Page 49: Maintenance Plan

    CAUTION • Heed all security advices given in Chapter 5.1. • Use only original parts from ITW Dynatec, otherwise ITW Dynatec’s warranty is void! • Please use only the indicated lubricants and keep the prescribed maintenance intervals. Consider in addition the enclosed regulations of manufactures (if applicable).
  • Page 50 ITW Dynatec Chapter 5 Maintenance and Repair Notes Page 50 UFD Applicator, Manual 40-43, Rev. 6.16...

  • Page 51: Chapter 6 Troubleshooting

    Chapter 6 ITW Dynatec Troubleshooting Chapter 6 Troubleshooting Troubleshooting In General ADVICES: Please re-read all security advices given in Chapter 2 before troubleshooting. All troubleshooting or repair procedures must be performed by qualified, trained technicians. The temperatures measured on the outer surface may deviate significantly from the temperatures set and displayed.
  • Page 52 ITW Dynatec Chapter 6 Troubleshooting Problem Possible Cause Solution Hot melt is coming out of the 1. Module seals are 1. Replace seal cartridge or module’s “weep” holes. damaged. module, see instructions in Ch. Maintenance. Applicator does not reach 1. Hopper temperature 1.

  • Page 53: Chapter 7 Component Illustrations & Bills Of Materials

    These drawings are useful for finding part numbers as well as for use when maintaining or repairing the equipment. Note: Most common nuts, bolts and fasteners can be obtained locally at your hardware store. Specialty fasteners are available by contacting ITW Dynatec’s Customer Service. UFD Applicator, Manual 40-43, Rev. 6.16 Page 53...

  • Page 54: 1-Port Ufd Vertical & Horizontal Apply Applicator Assemblies

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials 1-Port UFD Vertical & Horizontal Apply Applicator Assemblies Item No. Part Number Description Qty. 106224 Module, MR13, Vertical, Extended (UFD0501V1A1D2S) 104993 Module, MR13, Horizontal (UFD0501H1A1D2S) 110840 Module, MR13, Horizontal/ Intermittent (Special)
  • Page 55 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Note: items 29 & 28 can also mount at the back of the head. Filter Code Filter Code C, D A, B Note: items 20 and 21 are interchangeable. Intermittent...

  • Page 56: Air Preheater Assembly For 1-Port Ufd Vertical & Horizontal Apply

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly for 1-Port UFD Vertical & Horizontal Apply Item No. Part Number Description Qty. 109260 Air Preheater Assembly ( DCL) 109261 Air Preheater Assembly (NOR) 109262 Air Preheater Assembly (MEL-J)
  • Page 57 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Module used for Horizontal Apply Illustration: Air Preheater Assembly for 1-Port UFD Vertical & Horizontal Apply UFD Applicator, Manual 40-43, Rev. 6.16 Page 57...

  • Page 58: Air Preheater Assembly For 1- Or 2-Port Ufd Slim Design

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly for 1- or 2-Port UFD Slim Design Module Option Codes C, G, J, M only, (This slim design is available in four port PN 112793 and six port PN 112794 Assemblies) Item No.
  • Page 59 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Illustration: Air Preheater Assembly for 1- or 2-Port UFD Slim Design UFD Applicator, Manual 40-43, Rev. 6.16 Page 59...

  • Page 60: 2-Port Ufd Vertical & Horizontal Apply, 1 Or 2 Program, Applicator Assemblies

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials 2-Port UFD Vertical & Horizontal Apply, 1 or 2 Program, Applicator Assemblies Item No. Part Number Description Qty. 106224 Module, MR13, Vertical, Extended 104993 Module, MR13, Horizontal 110840 Module, MR13, Horizontal/ Intermittent (Special)
  • Page 61 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Filter Code Filter Code C, D A, B various module options Horizontal Module & HSSB Module used UFD Block-off Intermittent Nozzle Insulator with Festo solenoid, assembly Module air manifold ports are plugged when this option is used.

  • Page 62: Air Preheater Assembly For 2-Port Ufd Vertical & Horizontal Apply, 1 Or 2 Program

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly for 2-Port UFD Vertical & Horizontal Apply, 1 or 2 Program Item No. Part Number Description Qty. 109255 Air Preheater Assembly (DCL) 109267 Air Preheater Assembly (NOR)
  • Page 63 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Horizontal Module & Nozzle Insulator used on UFD1004H4A1D2S. Illustration: Air Preheater Assembly for 2-Port UFD Vertical & Horizontal Apply, 1 or 2 Program UFD Applicator, Manual 40-43, Rev. 6.16 Page 63...

  • Page 64: 3-Port Ufd Vertical & Horizontal Apply, 1, 2 Or 3 Program, Applicator Assemblies

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials 3-Port UFD Vertical & Horizontal Apply, 1, 2 or 3 Program, Applicator Assemblies Item No. Part Number Description Qty. 106224 Module, MR13, Vertical, Extended 104993 Module, MR13, Horizontal 110840 Module, MR13, Horizontal/ Intermittent (Special)
  • Page 65 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Filter Code Filter Code C, D A, B 3 Program Solenoid Manifold option Horizontal Module & Nozzle Insulator Intermittent UFD Block-off Module assembly HSSB Module used with Festo solenoid, air manifold ports are plugged when this option is used.

  • Page 66: Air Preheater Assembly For 3-Port Ufd Vertical & Horizontal Apply, 1 Or 3 Program

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly for 3-Port UFD Vertical & Horizontal Apply, 1 or 3 Program Item No. Part Number Description Qty. 109338 Air Preheater Assembly (DCL) 109339 Air Preheater Assembly (MCV)
  • Page 67 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Horizontal Module & Nozzle Insulator used on UFD1004H4A1D2S. Illustration: Air Preheater Assembly for 3-Port UFD Vertical & Horizontal Apply, 1 or 3 Program UFD Applicator, Manual 40-43, Rev. 6.16 Page 67...

  • Page 68: Air Preheater Assembly For 3-Port Ufd Slim Design

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly for 3-Port UFD Slim Design (DCL PN 113841 shown) Item No. Part Number Description Qty. 113841 Air Preheater Assembly Slim Design (DCL) N00093 Fitting, Compression N00174 O-ring, -007...
  • Page 69 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Illustration: Air Preheater Assembly for 3-Port UFD Slim Design (DCL PN 113841 shown) UFD Applicator, Manual 40-43, Rev. 6.16 Page 69...

  • Page 70: 4-Port Ufd Vertical & Horizontal Apply, 1 Or 4 Program, Applicator Assemblies

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials 4-Port UFD Vertical & Horizontal Apply, 1 or 4 Program, Applicator Assemblies Item No. Part Number Description Qty. 106224 Module, MR13, Vertical, Extended 104993 Module, MR13, Horizontal 110840 Module, MR13, Horizontal/ Intermittent (Special)
  • Page 71 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Filter Code Filter Code C, D A, B 4 Program Solenoid Manifold option Horizontal Module & Nozzle Insulator UFD Block-off Intermittent assembly Module HSSB Module used with Festo solenoid, air manifold ports are plugged when this option is used.

  • Page 72: Air Preheater Assembly For 4-Port Ufd Vertical & Horizontal Apply, 1 Or 4 Program

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly for 4-Port UFD Vertical & Horizontal Apply, 1 or 4 Program Item No. Part Number Description Qty. 109274 Air Preheater Assembly (DCL) 109275 Air Preheater Assembly (MCV)
  • Page 73 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Horizontal Module & Nozzle Insulator used on UFD1004H4A1D2S. Illustration: Air Preheater Assembly for 4-Port UFD Vertical & Horizontal Apply, 1 or 4 Program UFD Applicator, Manual 40-43, Rev. 6.16 Page 73...

  • Page 74: Air Preheater Assembly Pn 112793 For 4-Port Ufd Slim Design

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly PN 112793 for 4-Port UFD Slim Design (Module Option Codes C, G, J, M Only) Item No. Part Number Description Qty. 112786 Heater Body 112714 Spiral Tube...
  • Page 75 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Illustration: Air Preheater Assembly PN 112793 for 4-Port UFD Slim Design UFD Applicator, Manual 40-43, Rev. 6.16 Page 75...

  • Page 76: 6-Port Ufd Vertical & Horizontal Apply, 1 Or 6 Program, Applicator Assemblies

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials 6-Port UFD Vertical & Horizontal Apply, 1 or 6 Program, Applicator Assemblies Item No. Part Number Description Qty. 106224 Module, MR13, Vertical, Extended 104993 Module, MR13, Horizontal 110840 Module, MR13, Horizontal/ Intermittent (Special)
  • Page 77 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Filter Code C, D Filter Code A, B 6 Program Solenoid Manifold option Horizontal Module & Nozzle Insulator UFD Block-off Intermittent assembly Module HSSB Module used with Festo solenoid, air manifold ports are plugged when this option is used.

  • Page 78: Air Preheater Assembly For 6-Port Ufd Vertical & Horizontal Apply, 1 Or 6 Program

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly for 6-Port UFD Vertical & Horizontal Apply, 1 or 6 Program Item No. Part Number Description Qty. 109282 Air Preheater Assembly (DCL) Air Preheater Assembly (MCV) 109283...
  • Page 79 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Horizontal Module & Nozzle Insulator used on UFD1506H6A1D2S. Illustration: Air Preheater Assembly for 6-Port UFD Vertical & Horizontal Apply, 1 or 6 Program UFD Applicator, Manual 40-43, Rev. 6.16 Page 79...

  • Page 80: Air Preheater Assembly Pn 112794 For 6-Port Ufd Slim Design

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials Air Preheater Assembly PN 112794 for 6-Port UFD Slim Design (Module Option Codes C, G, J, M Only) Item No. Part Number Description Qty. 112787 Heater Body 112714 Spiral Tube...
  • Page 81 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Illustration: Air Preheater Assembly PN 112794 for 6-Port UFD Slim Design UFD Applicator, Manual 40-43, Rev. 6.16 Page 81...

  • Page 82: Ufd Modules

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials UFD Modules UFD Spray Module Assembly, Horizontal, PN 104993 Item No. Part Number Description Qty. 110791 Body Module 057C084 Stem Assembly (used on PN 104993 module) 107178 Ball Stem Assembly (used on PN 107078 module)
  • Page 83 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Mounting face Air seal: PN N00176 Glue seal: PN N00174 On the above-type nozzle, use o-rings shown to the right. Mounting face Air seal: PN 112581 Glue seal: PN 112580 On the above-type nozzle, use seals shown above.

  • Page 84: Ufd Spray Module Assembly, Vertical, Extended, Pn 106224

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials UFD Spray Module Assembly, Vertical, Extended, PN 106224 Item No. Part Number Description Qty. 110791 Body Module 057C084 Stem Assembly Not used 8785 Compression Spring 057F139 Air Cylinder N00178 O-ring, #011...
  • Page 85 Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Mounting face Air seal: PN N00176 Glue seal: PN N00174 On the above-type nozzle, use o-rings shown to the right. Mounting face Air seal: PN 112581 Glue seal: PN 112580 On the above-type nozzle, use seals shown above.

  • Page 86: Ufd Spray Module Assembly, Horizontal, Snuffback, Pn 110840

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials UFD Spray Module Assembly, Horizontal, Snuffback, PN 110840 (Module Option “K”) Module Assembly, PN 110840 4x O-ring 2-011, Mounting face PN N00178 Air seal: PN N00176 Glue seal: PN N00174 On the above-type nozzle, use o-rings shown to the right.

  • Page 87: Ufd Spray Module Assembly, Snuffback, Vertical, Pn 111074

    Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials UFD Spray Module Assembly, Snuffback, Vertical, PN 111074 Module Assembly PN 111074 4x O-ring 2-011, PN N00178 O-ring 2-011, PN N00178 O-ring 2-009, (part of Adapter Assembly PN N00176 PN 106222)

  • Page 88: Upd Spray Module Assembly, High Speed, Vertical, Pn 113346

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials UPD Spray Module Assembly, High Speed, Vertical, PN 113346 (Module Option “J”) Module Assembly PN 113346 Solenoid Retaining Ring PN 113348 3x O-ring 2-011 PN N00178 2x Screw M4x25mm PN 100908...

  • Page 89: Ufd Spray Module Assembly, High Speed, Horizontal, Pn 113550

    Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials UFD Spray Module Assembly, High Speed, Horizontal, PN 113550 (Module Option “M”) Module Assembly PN 113550 Solenoid Retaining Ring PN 113348 High Speed Solenoid Assembly (for reference only) 3x O-ring 2-011...

  • Page 90: Ufd Spray Module Assembly, High Speed, Horizontal, Pn 115160

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials UFD Spray Module Assembly, High Speed, Horizontal, PN 115160 (Module Option “P”) Module Assembly PN 115160 4x O-ring 2-011 PN N00178 High Speed Nozzle Assembly (for reference only) 2x Screw M4x25mm...

  • Page 91: Blank Module, Horizontal & Vertica

    Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Blank Module, Horizontal & Vertica Blank Module, Blank Module, Vertical Air only, PN 111053 Horizontal Air only, PN 111052 Blank Module, Vertical Air Only, PN 111053 Item No. Part Number Description Qty.

  • Page 92: Ufd Nozzle Seals

    ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials UFD Nozzle Seals Standard Nozzle (with seal grooves on mounting face) Mounting face Air seal: PN 112581 Glue seal: PN 112580 Standard Nozzle (with no seal grooves on mounting face) The seals for this nozzle are supplied with and installed on the module.

  • Page 93: Festo Solenoid Assemblies, Pn 115055 & 115056

    Chapter 7 ITW Dynatec Component Illustrations & Bills of Materials Festo Solenoid Assemblies, PN 115055 & 115056 Module, Vertical, PN 113346 Module, Horizontal, PN 113550 Festo Solenoid Assembly PN 115055 (6mm inlet) High-Speed, Snuffback Module Assemblies Festo Solenoid Assembly PN 115056 (1/4” inlet) Item No.
  • Page 94 ITW Dynatec Chapter 7 Component Illustrations & Bills of Materials This page intentionally left blank. Page 94 UFD Applicator, Manual 40-43, Rev. 6.16...

  • Page 95: Chapter 8 Options & Accessories

    Chapter 8 ITW Dynatec Options & Accessories Chapter 8 Options & Accessories Applicator Heater Cartridges Part Applicator Description Location Number 106444 10x40mm, 150W Service block UFD 050 106448 8x40mm, 200W Air preheater (std. only) 106329 10x60mm, 200W Air preheater 106548...

  • Page 96: Filter Kits

    ITW Dynatec Chapter 8 Options & Accessories Filter Kits To simplify ordering, Filter Kits are available. Filter Kit O-ring Filter Cap Filter Part Number Part Number Part Number Part Number 114291 N03812 O-ring #125 106303 101247 100 mesh, Basket 124292...

  • Page 97: Pressure Transducer Tap

    Chapter 8 ITW Dynatec Options & Accessories Pressure Transducer Tap Option Code “P” (see Chapter Model Designation Guide) adds one pressure transducer adapter to the applicator. A special fitting is installed in the left accessory port of the applicator. This fitting allows an industry-standard pressure transducer with 1/2--20 threads to be connected to the applicator downstream of the filter.

  • Page 98: Elastic Guide Bracket Assembly, Pn 107622

    ITW Dynatec Chapter 8 Options & Accessories Elastic Guide Bracket Assembly, PN 107622 A strand guiding system is available for use with the UFD0501 and UFD0502 applicators. This system provides all of the components necessary for successful coating of elastic or Lycra strands such as those used in the production of disposable diapers and incontinence products.

  • Page 99: Extension Cable Assemblies

    Chapter 8 ITW Dynatec Options & Accessories Extension Cable Assemblies The following extension cable assemblies are available. These cables connect one applicator zone to the ASU. One cable assembly per applicator is usually required for the preheater; others may be used as necessary for the installation.

  • Page 100: Strand Coating System (Scs)

    ITW Dynatec Chapter 8 Options & Accessories Strand Coating System (SCS) Dynatec’s Stand Coating System is an application used for adhesive coating of elastics. A V-guide holds the elastic strand in position in front of the applicator’s nozzle in order to precisely coat it with adhesive as it passes before the module’s orifice.
  • Page 101 Chapter 8 ITW Dynatec Options & Accessories Front-Feed SCS V-Guide SCS Omega Nozzle Front-Feed SCS V-Guide Strand guide arm and roller assembly, PN 111548 (includes Kit PN 111546) Guide Roller Kit PN 111546 Strand direction Front-Feed Guide Omega 12 SCS...

  • Page 102: Recommended Service Parts List

    ITW Dynatec Chapter 8 Options & Accessories Recommended Service Parts List As a general rule, we recommend that you keep on hand: • Heaters: half as many of each heater as listed on the BOM, • Sensors: half as many of each sensor as listed on the BOM, •...

  • Page 103: Chapter 9 Engineering Drawings & Schematics

    Chapter 9 ITW Dynatec Engineering Drawings & Schematics Chapter 9 Engineering Drawings & Schematics Pin Connectors & Electrical Schematics Note: Pin connectors are viewed from the exposed end. Pins not shown on schematics are not used. DynaControl/Dynamini or PLC Control Scheme PN 103117 (control option D)
  • Page 104 ITW Dynatec Chapter 9 Engineering Drawings & Schematics Upgrade (Nickel RTD) Control Scheme PN 104551 (control option N) Note: Pin out numbers are not labeled on the Upgrade connector. Upgrade (J-type Thermocouple) Control Scheme (control option L) To Applicator To Applicator connector...

  • Page 105: Chapter 10 Appendix

    Chapter 10 ITW Dynatec Appendix Chapter 10 Appendix Solenoid Valve Configurations, Schematics & Setup This Appendix covers the pneumatic setup of the solenoid valves used to actuate the adhesive modules. A coalescing filter/ regulator kit (PN 100055) is available to provide regulated, oil-free air to the solenoid valves.

  • Page 106: Section 1, 24 Vdc Mac Solenoid Valve, 4 Way, 02, 1/8 Npt, Pn 100054

    ITW Dynatec Chapter 10 Appendix Section 1, 24 VDC MAC solenoid valve, 4 way, 02, 1/8 NPT, PN 100054 Description Direct acting poppet valve, 4-way, 1/8 NPT ports, with non-locking recessed manual operator. Connections Inlet Exhaust Open side of module...

  • Page 107: Section 2, Mac Solenoid Valve, 4 Way, 1/4 Npt

    Chapter 10 ITW Dynatec Appendix Section 2, MAC solenoid valve, 4 way, 1/4 NPT PN 100383 24 VDC MAC solenoid valve, 4 way, 1/4 NPT Section 2 PN 100421 120 VAC MAC solenoid valve, 4 way, 1/4 NPT PN 811506...

  • Page 108: Section 3, 24 Vdc Mac Solenoid Valve, 5 Way, 1/8 Npt, Pn 106937

    ITW Dynatec Chapter 10 Appendix Section 3, 24 VDC MAC solenoid valve, 5 way, 1/8 NPT, PN 106937 Description Piloted spool valve (internally piloted from Port 5), dual pressure spool, 1/8 NPT ports, with nonlocking recessed manual operator. Connections Port 1...

  • Page 109: Section 4, 24 Vdc Mac Solenoid Valve, 4 Way, 1/4 Npt, Pn 112496

    Chapter 10 ITW Dynatec Appendix Section 4, 24 VDC MAC solenoid valve, 4 way, 1/4 NPT, PN 112496 Description Piloted spool valve (internally piloted), 4-way, 1/4 NPT ports, with non-locking recessed manual operator. Connections Port 1 Inlet Port 2 Close side of module...

  • Page 110: Section 5, 24 Vdc Mac Solenoid Valve, 4 Way, 1/4 Npt, Pn 112496

    ITW Dynatec Chapter 10 Appendix Section 5, 24 VDC MAC solenoid valve, 4 way, 1/4 NPT, PN 112496 24 VDC Festo high speed solenoid valve, 4 way, 6mm inlet fitting, PN 113350 2.5m cable 24 VDC Festo high speed solenoid valve, 4 way, 1/4 inlet fitting, PN 113451 2.5m cable...

  • Page 111: Section 6, Air Control Kit Pn 100055, Component Illustration

    Chapter 10 ITW Dynatec Appendix Section 6, Air Control Kit PN 100055, Component Illustration Item No. Part Number Description Quantity N06438 Nylon Tubing, .250 Dia. 10’ N00318 Cable Tie, .09 x 3.62 Lg 100380 Filter Assembly Solenoid Valve Assembly N04264...

  • Page 112: Process (Preheater) Air Control Filter/ Regulator, Pn 107404

    ITW Dynatec Chapter 10 Appendix Process (Preheater) Air Control Filter/ Regulator, PN 107404 The PN 107404 Filter/ Regulator is available for precise control of the process spray air. It includes a coalescing filter/ regulator, a liquid-filled gauge, mounting bracket and necessary fittings.
  • Page 113 Chapter 10 ITW Dynatec Appendix This page intentionally left blank. UFD Applicator, Manual 40-43, Rev. 6.16 Page 113...
  • Page 114 ITW Dynatec Chapter 10 Appendix Contact Us: AMERICAS EUROPE, MIDDLE EAST & AFRICA ASIA PACIFIC ITW Dynatec ITW Dynatec ITW Dynatec ITW Dynatec ITW Dynatec 31 Volunteer Drive Industriestrasse 28 Z.I. Croix de Raville Unit2, B1 Building Tsukimura Building 5th Floor...

Table of Contents

Save PDF