Intimus HDD Gladiator Manuals

Manuals and User Guides for Intimus HDD Gladiator. We have 2 Intimus HDD Gladiator manuals available for free PDF download: Instruction Manual For Use And Maintenance

Intimus HDD Gladiator Instruction Manual For Use And Maintenance (105 pages)

Industrial Shredder

Brand: Intimus | Category: Paper Shredder | Size: 3.17 MB

Table of Contents
5
1 General Information

11
- Introduction
  11
  - Partly Completed Machinery
    11
- Guarantee
  12
- Customer's Responsibilities
  12
- Technical Assistance
  13
- Spare Parts
  13
- Conventional Graphics and Glossary
  13
- Technical Standards Applied
  15
- Certification of the Shredder and Its Components
  15
- Shredder Cross-Reference
  16
- Table 1-1 - Shredder 3HP Series
  16
2 Safety and Accident Prevention

17
3 Description of Shredder and Technical Details

31
4 Instructions for Installation

45
5 Setting and First Starting

51
6 Shredder Operation

57
7 Maintenance

69
8 Main Faults and Failures

81

Intimus HDD Gladiator Instruction Manual For Use And Maintenance (90 pages)

INDUSTRIAL SHREDDER

Brand: Intimus | Category: Paper Shredder | Size: 2.44 MB

Table of Contents
5
General Information
11
Introduction
11
Partly Completed Machinery
11
Guarantee
12
Customer's Responsibilities
12
Instructions Language
12
Technical Assistance
13
Spare Parts
13
Conventional Graphics and Glossary
13
Technical Standards Applied
15
Certification of the Shredder and Its Components
15
Safety and Accident Prevention
17
General Information
17
Intended Use
18
Incorrect And/Or Improper Use and Behaviour
19
Explosive Atmosphere
20
Work and Control Areas
20
Maintenance Areas
20
Risks, Protections, Warnings and Notices
21
General Safety
21
Table 2-1- Table of Risks, Dangers and Protection Measures Present
22
Table 2-2 - Table of Main Risks
24
Table 2-3 - Table of General Risks for Maintenance
25
Risks in the Environment Where the Shredder Is Installed
26
Residual Risks
27
During the Normal Running Operations
27
During the Routine Maintenance
27
Warning and Accident Prevention Plates
28
Table 2-4 - Warning Plates against Potential Hazards
28
Prearrangements for Installation
30
Environmental Conditions of Storage and Operation
30
Installation Site
30
Lighting
31
Personnel in Charge
31
Personal Protection Equipment
32
Table 2-5 - Personal Protection Equipment for Operators Assigned to Use
32
Table 2-6 - Personal Protection Equipment for Maintenance Technicians
33
Description of Shredder and Technical Details
36
General Description of Shredder
36
Operating Principle
37
Figure 3-1 - Operating Principle - Typical
37
Electronic Control
38
Main Units of the Shredder
39
Figure 3-2 - Main Units for Series HDD GLADIATOR
39
Description of the Main Components
40
Supporting Stand
40
Feeding Hopper
40
Shredding Chamber
41
Figure 3-3 - Chamber for Series HDD GLADIATOR
41
Motor Drive
42
Figure 3-4 - Motor Drive for Series HDD GLADIATOR
42
Electric System (Direct-On-Line Starting)
43
Technical Features
44
Weights Table
44
Dimensions Table
44
Table 3-1 - Weights [Kg] (Typical)
44
Table 3-2 - Dimensions [CM] (Typical)
44
Declaration of the Sound Emission Values
45
Table 3-3 - Level of Average Acoustic Pressure
45
Instructions for Installation
46
Packing, Handling, Shipment and Transport
46
Packing and Shipment
46
Unloading and Handling Operations
47
Figure 4-1 - Discharge from the Machine
47
Unpacking
48
Prearrangements for Installation
48
Storage
49
Lifting and Assembly of the Shredder
50
Table of Lifting Chain
51
Table 4-1 - Assembly of the Shredder - Lifting Chain
51
Lifting of the Shredding Chamber for Series HDD GLADIATOR
52
Figure 4-2 - How to Lift the Shredding Chamber for Series HDD GLADIATOR
52
Assembling Notes
53
Wirings to the Mains
54
Connection to the Compressed Air Circuit
55
Setting and First Starting
56
Preparation, Inspections and Tests before Start-Up
56
Grid Holder (if Installed) or Rotating Screen (if Installed)
56
Motor
56
Transformer
56
Thermal Relay
56
Current Transformer CT (Except GLADIATOR Series)
57
Oil and Grease Lubrication before Starting HDD GLADIATOR
58
Table 5-1 - Oil Filling - Type
58
Table 5-2 - Oil Filling - Quantity
58
Oils Zones HDD GLADIATOR Series
59
Figure 5-1 - Oil/Grease Lubrication Zones for Series HDD GLADIATOR
59
First Start-Up (no Load Start-Up)
60
Start-Up and Checks Sequence
60
Adjustments on Board of the Shredder (Except Series with Controller Plc)
61
Figure 5-2 - P.C. Board E897
61
Electrical Tests on the Shredder
62
Shredder Operation
64
Shredder Start
64
Operation and Alarm Controls and Indicators
64
Table 6-1 - Controls and Indicators - Typical
65
Starting Sequence
67
Vessel Substitution
67
Shredder Stop
69
Normal Stop
69
Stop at the End of Work
69
Emergency Stop
69
Reset
69
Electronic Controls (Except for Series with Controller Plc)
69
Intermittent Working
69
Automatic Reverse (Only When the Machine Is Set for Intermittent Working)
70
Reverse Test
70
Automatic Machine Starting and Stopping by Remote Operation
70
Anomalous Situations, Emergencies, Alarms
71
Overload Reverse
71
Reset after an Emergency
72
Cleaning and Putting the Machine out of Service
72
Cleaning of the Shredder
72
Putting the Machine out of Service
72
Shredder Removal And/Or Reallocation
72
Reallocation and Installation
73
Maintenance
74
Tool Supplied for Interventions on the Blades
74
Tools Supplied Table
74
Table 7-1 - Tools Supplied for Interventions on the Blades
74
Checks Which Can be Made During Shredder Normal Operation
75
Oil Levels
75
Checks Reserved to the Maintenance Technician
76
Blades
76
Tightening the Blades' Pack for Series HDD GLADIATOR
76
Dismantling the Blades' Pack
77
Reassembling the Blades' Pack
77
Motion Tests (Except 4S Series)
79
Final Settings
79
Replacing Lubricating Oils
80
Gears Lubrication for Series HDD GLADIATOR
80
Lubrication with Grease of the Electric Motors
81
Figure 7-1 - Greasing Point Electric Motors
81
Table 7-2 - Grease for Electric Motors Bearings for Operating Temperatures up to 70°C
81
Check and Inspection of the Blades Pack HDD GLADIATOR Series
82
Safety Checks
83
Table 7-3 - Position of the Safety Devices - Typical
84
Blade Sharpening
85
Figure 7-2 - Blade Sharpening
85
Shredder Demolition
86
Main Faults and Failures
88
Attachment
90

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Intimus HDD Gladiator Instruction Manual For Use And Maintenance (105 pages)

Table of Contents

1 General Information

2 Safety and Accident Prevention

3 Description of Shredder and Technical Details

4 Instructions for Installation

5 Setting and First Starting

6 Shredder Operation

7 Maintenance

8 Main Faults and Failures

Intimus HDD Gladiator Instruction Manual For Use And Maintenance (90 pages)

Table of Contents

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