Inovance MD500 Series AC Drive Manuals

Manuals and User Guides for Inovance MD500 Series AC Drive. We have 4 Inovance MD500 Series AC Drive manuals available for free PDF download: User Manual

Inovance MD500 Series User Manual (341 pages)

High Performance

Brand: Inovance | Category: Controller | Size: 28 MB

Please Read this Important Information
2
Table of Contents
3
Safety Information and Precautions
5
Chapter 1 Product Information

9
- Internal View of MD500
  10
- Ratings
  12
- Technical Specifications
  13
- Mechanical Installation
  18
- Installation Environment
  19
Chapter 2 Mechanical Installation

19
Chapter 3 Electrical Installation

31
- Main Circuit Wiring
  32
  - Main Circuit Terminals
    32
  - Cable Dimensions and Tightening Torque
    33
  - Crimp Terminal Recommendation
    37
  - Main Circuit Cable Recommendations
    39
  - Main Circuit Cable Selection
    39
  - Power Input
    39
  - DC Bus Terminals
    40
  - Braking Resistor
    40
  - AC Drive Outputs U, V, W to Motor
    40
  - Cable Support Bracket Models
    41
  - Grounding (PE) Connection
    42
  - Main Circuit Cable Protection
    43
  - Power Input Protection
    43
  - Power Grid System
    43
- Control Circuit Wiring
  44
  - Terminal Arrangement
    44
  - Terminal Function
    45
  - Wiring Diagrams
    47
  - Selection of Control Circuit Wirings
    47
  - Cabling Requirements
    47
  - Wiring of AI1
    48
  - Wiring of AI2
    48
  - Wiring of DI1 to DI5
    49
  - Source Wiring
    50
  - Wiring of DI5 (High-Speed Pulse Input)
    50
  - Wiring of DO
    51
  - Wiring of High-Speed Output FM
    51
  - Wiring of Relay
    52
  - Wire Size and Torque Specification
    52
- Wiring Checklist
  53
  - Operating Panel
    54
  - Keypad and Display
    55
- Inbuilt LED Operating Panel
  55
Chapter 4 Operating Panel (Keypad & Display)

55
- Introduction
  55
  - Keys on LED Operating Panel
    56
  - Relevant Parameters for Operating Panel Setting
    57
  - Status Indicators
    57
  - Unit Indicators
    58
  - LED Display
    58
  - LED Operating Panel Menu Structure
    59
  - Unmodifiable Parameters
    61
  - Overall Arrangement of Function Parameters
    62
  - Selection of Function Parameter Group
    62
  - Selection of Displaying a and U Groups
    62
  - Function Parameter Operations
    63
  - Viewing Function Parameters
    63
  - Editing Function Parameters
    64
  - MF.K Key Function
    65
  - Saving and Restoring Settings
    65
  - Password Security
    66
  - Quick Setup
    68
  - Operating Panel View
    69
Chapter 5 Quick Setup

69
- Get Familiar with Operating Panel
  69
- Setup Flowchart
  70
- Description of Parameters
  82
- Start/Stop Command Source
  83
Chapter 6 Description of Parameters

83
- Terminal I/O Control
  84
- Serial Communication
  90
- Set Frequency Reference
  91
  - Select Main Frequency Reference Setting Channel
    92
  - Select a Required Curve for AI Terminal
    97
  - Pulse Reference (DI5)
    99
  - Multi-Reference
    100
  - Simple PLC
    101
  - PID Reference
    104
  - Serial Comms.
    110
  - Setting Auxiliary Frequency Reference
    112
  - Main & Auxiliary Calculation
    114
  - Command Source + Frequency Reference Setting Channel
    116
  - Frequency Reference Limit
    117
  - Running Mode When Frequency Reference below Lower Limit
    117
  - Start Mode
    118
- Start/Stop the AC Drive
  118
  - Stop Mode
    121
  - Acceleration/Deceleration Time and S-Curve Setting
    123
- Motor Auto-Tuning
  125
- Control Performance
  129
  - V/F Curve
    129
  - V/F Separation Curve
    131
  - Current Limit Control
    132
  - Torque Boost
    132
  - Voltage Limit and Braking Unit Applied Voltage
    134
  - Speed Loop
    135
  - SVC/FVC Slip Compensation Gain
    135
  - SVC Speed Feedback Stability
    136
  - Setting Torque Limit in Torque Control
    138
  - Auxiliary Control
    139
  - Current Loop
    139
  - Improving Field Weakening Area Performance
    139
  - Motor Overload Protection
    140
- Protections
  140
  - Phase Loss Protection
    141
  - Fault Protection Action Selection
    142
  - Fault Reset
    142
  - Motor Overheat Protection
    144
  - Power Dip Ride-Through
    144
  - Load Lost Protection
    145
  - Overspeed Protection
    146
  - Speed Error Protection
    146
  - Undervoltage & Overvoltage Threshold and Overcurrent Fast Prevention
    146
  - Output Overcurrent Protection
    147
- Monitoring
  148
- View Parameters in Group U0
  150
- Process Control
  155
  - The Wobble Function
    155
  - Fixed Length Control
    156
  - Counting
    157
  - Motor 2 Parameters
    159
  - User Programmable Card
    160
  - Parameter Settings of Controlling MD500 by PLC Programming Function
    162
  - Master and Slave Control
    165
  - Droop Control
    171
- Control Circuit Terminals
  173
  - Function of DI Terminals
    173
  - Function of DO Terminals
    177
  - Function of VDI Terminals
    180
  - Function of VDO Terminals
    181
  - Function of the AI Terminals
    182
  - Function of the AO and Pulse Output Terminals
    183
- Communication
  185
- Auxiliary Function
  193
  - Jog
    193
  - FWD/REV Switchover Dead-Zone Time, Reverse Run Prohibited
    194
  - Jump Frequency
    194
  - Frequency Detection (FDT)
    196
  - Frequency Reference Reached Detection Width
    196
  - Acceleration/Deceleration Time Switchover
    197
  - Frequency Reached Detection
    198
  - Zero Current Detection
    198
  - Current Detection
    199
  - Timing Function
    199
  - AI1 Input Voltage Upper/Lower Limit
    200
  - Cooling Fan
    200
  - Hibernating and Wakeup
    200
  - Module Temperature
    200
  - Deceleration Time for Emergency Stop
    201
  - Output Power Correction
    201
  - Running Time Threshold this Time
    201
  - Interfaces and Communication
    202
- About Use of MD500 Terminals
  203
  - Filter Time and Delay Functions
    203
  - Use of DI Terminals
    203
  - Use of DO Terminals
    203
Chapter 7 Interfaces and Communication

203
- Use of AI Terminals
  204
- Use of AO Terminals
  204
- Use of PG Terminal
  205
- Serial Communication
  206
- About Multi-Functional Extension Interfaces
  207
- Definition of Communication Data Address
  208
  - Parameter Data
    208
  - Non-Parameter Data
    209
  - Bus Structure
    211
- Modbus Communication Protocol
  211
  - Data Format
    212
  - CRC Check
    214
  - Definition of Communication Parameter Addresses
    215
  - Stop/Run Parameters
    216
  - Group Fd Communication Parameter Description
    218
  - Peripherals and Options
    220
Chapter 8 Peripherals and Options

221
- Description of Peripheral Electrical Devices
  223
- MCCB, Fuse and Contactor
  224
- Braking Unit and Braking Resistor
  225
- External Operating Panel
  229
- Extension Cards
  230
  - Functional Extension Cards
    232
  - Extension Communication Cards
    239
  - Extension PG Cards
    249
- Through-Hole Mounting Bracket
  257
- Emc
  261
Chapter 9 Technical Data

261
- Installing Fuse on the Input Side
  262
- Definition of Terms
  263
- Selection of Peripheral EMC Devices
  263
- Simple EMC Filter
  268
- Safety Capacitance Box and Ferrite Core
  269
- AC Input Reactor Installation
  270
- AC Output Reactor Installation
  272
- DV/Dt Reactor Installation
  276
- Common-Mode Filter
  278
- Breaker & Fuse Selection
  279
- Shielded Cable
  279
- Solutions to Current Leakage
  280
- Solutions to Common EMC Interference Problems
  281
- De-Rating
  282
- Maintenance and Inspection
  284
- Daily Inspection
  285
Chapter 10 Maintenance and Inspection

285
- Periodic Inspection Items
  287
- Insulation Test on Main Circuit
  288
- Replacement of Wearing Components
  289
  - Removing and Installing the Fan of a Plastic Housing
    290
  - Removing and Installing the Fan of a Sheet Metal Housing
    291
- Storage
  292
- Warranty Agreement
  292
- Troubleshooting
  294
Chapter 11 Troubleshooting

295
- Safety Information
  295
- Troubleshooting During Trial Run
  296
- Fault Display
  298
- Resetting Fault
  298
- Faults and Diagnostics
  299
- Symptoms and Diagnostics
  306
Appendix A Parameter Table

309
- Introduction
  309
- Standard Parameters
  310
- Monitoring Function Codes
  332
- Index
  334

Inovance MD500 Series User Manual (322 pages)

Brand: Inovance | Category: Inverter | Size: 6 MB

Preface
1
Introduction
2
Table of Contents
5
Safety Information and Precautions
10
Safety Information
11
General Precautions
14
Product Information
21
Components of the MD500
22
Mechanical Installation
26
Installation Environment
26
Mounting Orientation and Clearance
27
Physical Appearance and Mounting Dimensions
29
Installation Method and Proces
31
Removing and Installing the
36
Electrical Installation
40
Typical System Connection
40
Main Circuit Wiring
41
Control Circuit Wiring
50
Wiring Checklist
56
Operations
58
Introduction to the Operating Panel
58
Operating Panel Menu Structure
62
Overall Arrangement of Function Parameters
65
Function Parameter Operations
66
Quick Setup
70
Get Familiar with Operation Panel
70
Setup Flowchart
71
Parameter Table
84
Introduction
84
Standard Parameters
85
Monitoring Function Codes
103
Description of Parameters
106
Start/Stop Command Source
106
Frequency Reference Settings
114
Start/Stop the AC Drive
139
Motor Auto-Tuning
145
Control Performance
149
Protections
161
Monitoring
168
Process
175
Input and Output Terminals
191
Communication
202
Auxiliary Function
209
Interfaces and Communication
220
About the Use of MD500 Terminals
220
Serial Communication
223
About Multifunctional Extension Interfaces
224
Modbus Communication Protocol
228
Peripherals and Options
239
Connecting Peripheral Devices
241
Options
247
Rating
278
Maintenance and Inspection
280
Daily Inspection
280
Periodic Inspection
281
Replacement of Vulnerable Components
283
Storage
286
Warranty Agreement
286
Troubleshooting
288
Safety Information
288
Troubleshooting During Trial Run
289
Fault Display
291
Resetting Fault
291
Faults and Diagnostics
292
Symptoms and Diagnostics
299
Emc
302
CE Mark
302
CE Low Voltage Directive Compliance
302
EMC Guidelines Compliance
304
Selection of Peripheral EMC Devices
305
Breaker & Fuse Selection
317
Shielded Cable
318
Solutions to Current Leakage
319
Warranty Agreement
321
Product Warranty Card
322

Inovance MD500 Series User Manual (184 pages)

High perfomance open and closed loop

Brand: Inovance | Category: Controller | Size: 17 MB

Preface

2
Revision History

3
Safety Information

4
- Table of Contents
  9
1 Product Information

12
- Nameplate and Model
  12
- Description of Parts
  13
2 System Connection

18
- MD500 System Connection Diagram
  19
- MD500 Series System Composition
  20
3 Installation and Wiring

21
- Installation
  21
- Wiring
  40
4 Panel Operation

49
- Introduction
  49
- LED Operating Panel
  49
- External LCD Operating Panel
  60
5 Basic Operations and Trial Run

61
- Quick Commissioning Guide
  61
- Commissioning Flowchart
  62
- Checklist before Power-On
  65
- Display after Power-On
  65
- Parameter Initialization
  65
- Motor Control
  66
- Start/Stop Running Command
  66
  - Start/Stop Operating Panel
    66
  - Start/Stop DI
    66
  - Start/Stop Via Communication
    69
- Start the AC Drive
  69
  - Start Mode
    69
  - Start Frequency
    70
- View Running Status
  71
  - Digital Output (DO)
    71
  - Analog Output (AO)
    71
- Auto-Tuning
  72
6 Troubleshooting and Solutions

74
- Safety Information
  74
- Troubleshooting During Trial Run
  75
- Fault Display
  76
- Resetting Fault
  77
- Faults and Diagnostics
  78
- Symptoms and Diagnostics
  83
7 Routine Inspection and Maintenance

85
- Routine Inspection
  85
  - Routine Inspection Items
    86
- Periodic Inspection
  86
  - Periodical Inspection Items
    86
  - Insulation Test on Main Circuit
    87
- Replacement of Wear Parts
  87
  - Lifetime of Wear Parts
    87
  - Number of Fans on the Drive
    88
  - Replacement of Fans
    89
  - DC Bus Electrolytic Capacitors
    93
- Storage
  93
- Warranty
  93
8 Specifications and Model Selection

94
Appendix A Expansion Optional Cards

126
Appendix B Definition of Communication Data Address and Modbus Communication Protocol

143
- Definition of Communication Data Address
  143
  - Parameter Data
    143
  - Non-Parameter Data
    144
- Modbus Communication Protocol
  146
  - Application
    146
  - Bus Structure
    146
- Data Format
  147
- Rules for Parameter Address Marking
  149
- Group FD Communication Parameter Description
  152
Appendix C Parameter Table

153
- Standard Parameter Table
  153
- Monitoring Parameters
  182

Inovance MD500 Series User Manual (121 pages)

AC Drive

Brand: Inovance | Category: DC Drives | Size: 7 MB

Preface

2
Revision History

4
Safety Instructions

5
- Safety Precautions
  5
- Safety Levels and Definitions
  5
- Safety Signs
  10
- Table of Contents
  11
1 Product Information

14
- Nameplate and Product Code
  14
- Components
  15
- Technial Specifications
  16
- Overall Dimensions
  21
2 System Connection

23
3 Mechanical Installation

31
- Mechanical Installation Precautions
  31
  - Transportation
    31
  - Mechanical Installation Checklist
    32
- Installation
  33
  - Preparations
    33
  - Transporting before Unpacking
    37
  - Tools Requirements
    37
  - Unpacking
    38
  - Removing the Pallet
    39
  - Transporting after Unpacking
    39
4 Electrical Installation

41
5 Panel Operation

52
6 Basic Operations and Trial Run

54
- Quick Commissioning Guide
  54
- Checklist before Power-On
  54
- Display after Power-On
  55
- Parameter Initialization
  55
- Motor Control
  56
- Auto-Tuning
  56
7 Troubleshooting and Solutions

58
- Faults and Diagnostics
  58
- Common Symptoms and Diagnostics
  65
8 Routine Inspection and Maintenance

68
- Routine Inspection
  68
- Periodic Inspection
  69
- Replacement of Wear Parts
  69
- Storage
  77
Appendix A Parameter Table

78
- Standard Parameter Table
  78
- Monitoring Parameters
  117
Appendix B Electrical Wiring in the Cabinet

119
Warranty Agreement

120

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Inovance MD500 Series AC Drive Manuals

Inovance MD500 Series User Manual (341 pages)

Table of Contents

Chapter 1 Product Information

Chapter 2 Mechanical Installation

Chapter 3 Electrical Installation

Chapter 4 Operating Panel (Keypad & Display)

Chapter 5 Quick Setup

Chapter 6 Description of Parameters

Chapter 7 Interfaces and Communication

Chapter 8 Peripherals and Options

Chapter 9 Technical Data

Chapter 10 Maintenance and Inspection

Chapter 11 Troubleshooting

Appendix A Parameter Table

Inovance MD500 Series User Manual (322 pages)

Table of Contents

Inovance MD500 Series User Manual (184 pages)

Table of Contents

Preface

Revision History

Safety Information

1 Product Information

2 System Connection

3 Installation and Wiring

4 Panel Operation

5 Basic Operations and Trial Run

6 Troubleshooting and Solutions

7 Routine Inspection and Maintenance

8 Specifications and Model Selection

Appendix A Expansion Optional Cards

Appendix B Definition of Communication Data Address and Modbus Communication Protocol

Appendix C Parameter Table

Inovance MD500 Series User Manual (121 pages)

Table of Contents

Preface

Revision History

Safety Instructions

1 Product Information

2 System Connection

3 Mechanical Installation

4 Electrical Installation

5 Panel Operation

6 Basic Operations and Trial Run

7 Troubleshooting and Solutions

8 Routine Inspection and Maintenance

Appendix A Parameter Table

Appendix B Electrical Wiring in the Cabinet

Warranty Agreement

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