Inovance MD500T75GB-INT Manuals

Manuals and User Guides for Inovance MD500T75GB-INT. We have 1 Inovance MD500T75GB-INT manual available for free PDF download: User Manual

Inovance MD500T75GB-INT User Manual

Inovance MD500T75GB-INT User Manual (341 pages)

High Performance

Brand: Inovance | Category: Controller | Size: 28 MB

Table of Contents

Please Read this Important Information
2
Table of Contents
3
Safety Information and Precautions
5
Chapter 1 Product Information

9
- Internal View of MD500
  10
- Ratings
  12
- Technical Specifications
  13
- Mechanical Installation
  18
- Installation Environment
  19
Chapter 2 Mechanical Installation

19
Chapter 3 Electrical Installation

31
- Main Circuit Wiring
  32
  - Main Circuit Terminals
    32
  - Cable Dimensions and Tightening Torque
    33
  - Crimp Terminal Recommendation
    37
  - Main Circuit Cable Recommendations
    39
  - Main Circuit Cable Selection
    39
  - Power Input
    39
  - DC Bus Terminals
    40
  - Braking Resistor
    40
  - AC Drive Outputs U, V, W to Motor
    40
  - Cable Support Bracket Models
    41
  - Grounding (PE) Connection
    42
  - Main Circuit Cable Protection
    43
  - Power Input Protection
    43
  - Power Grid System
    43
- Control Circuit Wiring
  44
  - Terminal Arrangement
    44
  - Terminal Function
    45
  - Wiring Diagrams
    47
  - Selection of Control Circuit Wirings
    47
  - Cabling Requirements
    47
  - Wiring of AI1
    48
  - Wiring of AI2
    48
  - Wiring of DI1 to DI5
    49
  - Source Wiring
    50
  - Wiring of DI5 (High-Speed Pulse Input)
    50
  - Wiring of DO
    51
  - Wiring of High-Speed Output FM
    51
  - Wiring of Relay
    52
  - Wire Size and Torque Specification
    52
- Wiring Checklist
  53
  - Operating Panel
    54
  - Keypad and Display
    55
- Inbuilt LED Operating Panel
  55
Chapter 4 Operating Panel (Keypad & Display)

55
- Introduction
  55
  - Keys on LED Operating Panel
    56
  - Relevant Parameters for Operating Panel Setting
    57
  - Status Indicators
    57
  - Unit Indicators
    58
  - LED Display
    58
  - LED Operating Panel Menu Structure
    59
  - Unmodifiable Parameters
    61
  - Overall Arrangement of Function Parameters
    62
  - Selection of Function Parameter Group
    62
  - Selection of Displaying a and U Groups
    62
  - Function Parameter Operations
    63
  - Viewing Function Parameters
    63
  - Editing Function Parameters
    64
  - MF.K Key Function
    65
  - Saving and Restoring Settings
    65
  - Password Security
    66
  - Quick Setup
    68
  - Operating Panel View
    69
Chapter 5 Quick Setup

69
- Get Familiar with Operating Panel
  69
- Setup Flowchart
  70
- Description of Parameters
  82
- Start/Stop Command Source
  83
Chapter 6 Description of Parameters

83
- Terminal I/O Control
  84
- Serial Communication
  90
- Set Frequency Reference
  91
  - Select Main Frequency Reference Setting Channel
    92
  - Select a Required Curve for AI Terminal
    97
  - Pulse Reference (DI5)
    99
  - Multi-Reference
    100
  - Simple PLC
    101
  - PID Reference
    104
  - Serial Comms.
    110
  - Setting Auxiliary Frequency Reference
    112
  - Main & Auxiliary Calculation
    114
  - Command Source + Frequency Reference Setting Channel
    116
  - Frequency Reference Limit
    117
  - Running Mode When Frequency Reference below Lower Limit
    117
  - Start Mode
    118
- Start/Stop the AC Drive
  118
  - Stop Mode
    121
  - Acceleration/Deceleration Time and S-Curve Setting
    123
- Motor Auto-Tuning
  125
- Control Performance
  129
  - V/F Curve
    129
  - V/F Separation Curve
    131
  - Current Limit Control
    132
  - Torque Boost
    132
  - Voltage Limit and Braking Unit Applied Voltage
    134
  - Speed Loop
    135
  - SVC/FVC Slip Compensation Gain
    135
  - SVC Speed Feedback Stability
    136
  - Setting Torque Limit in Torque Control
    138
  - Auxiliary Control
    139
  - Current Loop
    139
  - Improving Field Weakening Area Performance
    139
  - Motor Overload Protection
    140
- Protections
  140
  - Phase Loss Protection
    141
  - Fault Protection Action Selection
    142
  - Fault Reset
    142
  - Motor Overheat Protection
    144
  - Power Dip Ride-Through
    144
  - Load Lost Protection
    145
  - Overspeed Protection
    146
  - Speed Error Protection
    146
  - Undervoltage & Overvoltage Threshold and Overcurrent Fast Prevention
    146
  - Output Overcurrent Protection
    147
- Monitoring
  148
- View Parameters in Group U0
  150
- Process Control
  155
  - The Wobble Function
    155
  - Fixed Length Control
    156
  - Counting
    157
  - Motor 2 Parameters
    159
  - User Programmable Card
    160
  - Parameter Settings of Controlling MD500 by PLC Programming Function
    162
  - Master and Slave Control
    165
  - Droop Control
    171
- Control Circuit Terminals
  173
  - Function of DI Terminals
    173
  - Function of DO Terminals
    177
  - Function of VDI Terminals
    180
  - Function of VDO Terminals
    181
  - Function of the AI Terminals
    182
  - Function of the AO and Pulse Output Terminals
    183
- Communication
  185
- Auxiliary Function
  193
  - Jog
    193
  - FWD/REV Switchover Dead-Zone Time, Reverse Run Prohibited
    194
  - Jump Frequency
    194
  - Frequency Detection (FDT)
    196
  - Frequency Reference Reached Detection Width
    196
  - Acceleration/Deceleration Time Switchover
    197
  - Frequency Reached Detection
    198
  - Zero Current Detection
    198
  - Current Detection
    199
  - Timing Function
    199
  - AI1 Input Voltage Upper/Lower Limit
    200
  - Cooling Fan
    200
  - Hibernating and Wakeup
    200
  - Module Temperature
    200
  - Deceleration Time for Emergency Stop
    201
  - Output Power Correction
    201
  - Running Time Threshold this Time
    201
  - Interfaces and Communication
    202
- About Use of MD500 Terminals
  203
  - Filter Time and Delay Functions
    203
  - Use of DI Terminals
    203
  - Use of DO Terminals
    203
Chapter 7 Interfaces and Communication

203
- Use of AI Terminals
  204
- Use of AO Terminals
  204
- Use of PG Terminal
  205
- Serial Communication
  206
- About Multi-Functional Extension Interfaces
  207
- Definition of Communication Data Address
  208
  - Parameter Data
    208
  - Non-Parameter Data
    209
  - Bus Structure
    211
- Modbus Communication Protocol
  211
  - Data Format
    212
  - CRC Check
    214
  - Definition of Communication Parameter Addresses
    215
  - Stop/Run Parameters
    216
  - Group Fd Communication Parameter Description
    218
  - Peripherals and Options
    220
Chapter 8 Peripherals and Options

221
- Description of Peripheral Electrical Devices
  223
- MCCB, Fuse and Contactor
  224
- Braking Unit and Braking Resistor
  225
- External Operating Panel
  229
- Extension Cards
  230
  - Functional Extension Cards
    232
  - Extension Communication Cards
    239
  - Extension PG Cards
    249
- Through-Hole Mounting Bracket
  257
- Emc
  261
Chapter 9 Technical Data

261
- Installing Fuse on the Input Side
  262
- Definition of Terms
  263
- Selection of Peripheral EMC Devices
  263
- Simple EMC Filter
  268
- Safety Capacitance Box and Ferrite Core
  269
- AC Input Reactor Installation
  270
- AC Output Reactor Installation
  272
- DV/Dt Reactor Installation
  276
- Common-Mode Filter
  278
- Breaker & Fuse Selection
  279
- Shielded Cable
  279
- Solutions to Current Leakage
  280
- Solutions to Common EMC Interference Problems
  281
- De-Rating
  282
- Maintenance and Inspection
  284
- Daily Inspection
  285
Chapter 10 Maintenance and Inspection

285
- Periodic Inspection Items
  287
- Insulation Test on Main Circuit
  288
- Replacement of Wearing Components
  289
  - Removing and Installing the Fan of a Plastic Housing
    290
  - Removing and Installing the Fan of a Sheet Metal Housing
    291
- Storage
  292
- Warranty Agreement
  292
- Troubleshooting
  294
Chapter 11 Troubleshooting

295
- Safety Information
  295
- Troubleshooting During Trial Run
  296
- Fault Display
  298
- Resetting Fault
  298
- Faults and Diagnostics
  299
- Symptoms and Diagnostics
  306
Appendix A Parameter Table

309
- Introduction
  309
- Standard Parameters
  310
- Monitoring Function Codes
  332
- Index
  334

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