Indel GIN-SAC4x1 Series Servo Drives Manuals

Manuals and User Guides for Indel GIN-SAC4x1 Series Servo Drives. We have 3 Indel GIN-SAC4x1 Series Servo Drives manuals available for free PDF download: User Manual, Hardware User Manual

Indel GIN-SAC4x1 Series User Manual

Indel GIN-SAC4x1 Series User Manual (160 pages)

Brand: Indel | Category: Servo Drives | Size: 7.71 MB

Table of Contents

Table of Contents
3
1 General

11
- About this Manual
  11
- About Indel Series GIN-Sac4Xx Servo Drives with the FS Option
  11
- Distribution and Support
  11
- Manufacturer
  11
- Support
  11
- Disclaimer
  11
- Copyright
  12
- Documentation Revisions
  13
- Definition Used
  15
- Symbols Used
  17
- Formats Used
  17
- Units Used
  18
- Prefixes Used
  18
2 Safety

19
- User Inspection Upon Receipt
  19
- Safety Instructions
  19
- Qualified Personnel
  19
- Documentation
  19
- Electrostatic Discharge Protection
  19
- Protection against Contact with Electrical Parts
  20
- Switching off
  20
- High Voltage and Insulation Resistance Testing
  20
- Residual Current Circuit Breaker (RCCB)
  20
- Opening the Unit
  20
- Safe Torque off
  21
- Safety Regulations
  21
- Hazard Analysis
  21
- Coasting
  21
- Brake Resistor / Ballast Resistor
  21
- Residual Energy in the Intermediate Circuit
  22
- Hot Surfaces
  22
- Guards
  22
- Protection against Dangerous Movements
  23
- Suspended Loads
  23
- Logic Power Supply Failure
  23
- Mains Power Supply Failure
  23
- Emc
  23
- Start-Up
  24
- Service Life
  24
- Liability
  24
- Defective Drives
  24
- Intended Use
  25
3 Handling

26
- Storage
  26
- Maintenance
  26
- Repair Service
  26
- Disposal
  26
4 Product Identification

27
5 Safety Devices

36
6 Configuration of the Safety Modules

86
- Definition of the System Topology
  86
- Creating and Editing the Safe Configuration File
  89
- Prerequisite
  89
- Login
  89
- Opening the System Topology File
  90
- Parametrisation
  91
- Additional Information
  92
- Creating the Configuration File
  92
- Archiving Safe Configuration Files
  93
- Loading and Verifying the Safe Configuration
  94
- Prerequisite
  94
- Connecting to Incoserver V
  94
- Registration
  94
- Selecting Commissioning Dashboard
  95
- Selecting the System
  95
- Loading the Configuration for Verification Purposes
  95
- Verifying the Configuration
  97
- Verifying the Safety Subfunctions
  99
- Permanently Loading the Safety Configuration
  101
- Unconfiguring Safety Modules
  102
- Event Log on Incoserver V
  103
- Configuration Log on the Safety Module
  103
- Replacing the Drive
  103
- Replacing the Fieldbus Master
  103
- Changing the Configuration
  104
7 Integration into the Functional System

105
8 Technical Description

107
- Sac4Xx Option PRO
  107
- Options-Knob
  107
- Technical Specifications
  108
- General
  108
- Leakage Current
  108
- Mains Connection and Intermediate Circuit
  109
- Output Stage Rated Currents
  110
- Controller Logic Power Supply
  112
- Motor
  112
- Feedbacks
  113
- Sincos
  113
- Resolver
  113
- Incremental Encoder
  114
- Absolute Value Feedback
  114
- Digital I/Os
  115
- Environmental Conditions
  116
- Notes According US-Market
  116
9 Electrical Installation

117
- Notes
  117
- Sac4Xx Pin Assignment
  118
- Overview of the GIN-Sac4X4
  118
- Overview of the GIN-Sac4X3
  119
- Overview of the GIN-Sac4X2
  120
- Overview of the GIN-Sac4X1
  121
- Logic Power Supply / Digital Ios
  122
- Mains Connection
  122
- Motor Connections
  122
- Intermediate Circuit Voltage
  123
- Ballast Resistor
  123
- Feedback Interfaces
  123
- Safety
  124
- Motor Connections
  125
- Three-Phase Motor to an Output Stage
  125
- Three-Phasen Motor to Two Parallel Output Stages
  125
- Three-Phase Motor to Three Parallel Output Stages
  126
- DC-Motor to an Output Stage
  126
- Mains Connection
  127
- Intermediate Circuit
  128
- Logic Power Supply
  128
- Standard Digital Inputs and Outputs
  129
- Inputs
  129
- Outputs
  129
- Safe Digital Inputs and Outputs
  130
- External Brake Resistor, Aka Ballast Resistor
  130
- Feedbacks
  131
- Sincos Feedback
  131
- Resolver Feedback
  132
- Incremental Encoder Feedback
  133
- Connection to an Absolute Value Interface
  133
- Connection to a Sin/Cos Interface
  134
- Connection to a Single-Ended Incremental Encoder
  135
- Absolute Value Feedbacks
  136
- Hiperface
  136
- Endat 2.1
  137
- SSI / Biss C / Endat 2.2
  138
- Temperature Sensors
  138
- Power Supply
  139
- Logic Power Supply
  139
- Mains Connection
  139
- Wiring
  140
- GIN-Sac4X4 Wire Cross-Sections
  140
- Routing of Motor Cables
  140
- Routing of the Safe Inputs and Outputs Cables
  140
- Routing of Sin/Cos, Incremental and Resolver Cables
  141
- Potential Equalisation
  141
- Connection of the Protective Earth Wire
  141
- Motor Overload Protection
  141
- Motor Protection
  141
- Brake Resistor Aka Ballast Resistor
  142
10 Mechanical Installation

143
- Notes
  143
- Installation Instructions
  143
- GIN-Sac4X4
  144
- Installation
  144
- Dimensions
  145
- GIN-Sac4X3
  146
- Installation
  146
- Dimensions
  147
- GIN-Sac4X2
  148
- Installation
  148
- Dimensions
  149
- GIN-Sac4X1
  150
- Installation
  150
- Dimensions
  151
11 Error Analysis

152
- Status LED
  152
- Error Table
  153
12 Related Documents

155
13 Standards

159

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Indel GIN-SAC4x1 Series Hardware User Manual

Indel GIN-SAC4x1 Series Hardware User Manual (94 pages)

Brand: Indel | Category: Servo Drives | Size: 6.49 MB

Table of Contents

Table of Contents
3
1 General

8
- About this Manual
  8
- Sales and Service
  8
- Manufacturer
  8
- Support
  8
- Disclaimer
  8
- Copyright
  8
- Documentation Versions
  9
- Used Terms
  11
- Symbols Used
  12
2 Safety

13
- Safety Instructions
  13
- Qualified Personnel
  13
- Documentation
  13
- ESD- Schutz
  13
- Protection against Contact with Electrical Components
  13
- Turn off
  14
- High Voltage Test, Insulation Resistance Test
  14
- Residual Current Circuit Breaker (RCCB)
  14
- Safe Torque off (STO)
  14
- Maximum Movement in the Event of an Error
  15
- Safety Requirements
  16
- Risk Analysis
  16
- Checking the Safety Function
  16
- Run-On
  16
- Braking or Ballast Resistance
  16
- Residual Energy in the DC Intermediate Circuit
  17
- Hot Surface
  17
- Safety Covers
  17
- Protection against Dangerous Movements
  18
- Suspended Loads
  18
- Loss of the Logic Power Supply
  18
- Power Failure of the Mains Supply
  18
- Emc
  18
- Commissioning
  19
- Service Life
  19
- Simple Protection against Bypassing
  19
- Responsibility
  19
- Defective Drives
  19
- Intended Use
  20
3 Handling

21
- Storage
  21
- Maintenance
  21
- Repair Service
  21
- Disposal
  21
4 Product Identification

22
- Scope of Delivery
  24
- GIN-Sac4X4
  24
- GIN-Sac4X3
  24
- GIN-Sac4X2
  25
- GIN-Sac4X1
  25
- Rating Plates
  26
- Sac4X4 230V
  26
- Sac4X4 400V
  26
- Sac4X3 230V
  27
- Sac4X3 400V
  27
- Sac4X2 230V
  28
- Sac4X2 400V
  28
- Sac4X1 230V
  29
- Sac4X1 400V
  29
5 Stop/Emergency Power off Functions in Accordance with en 60204

30
- Emergency Stop
  30
- Implementing Emergency Stop Category 0
  30
- Implementing Emergency Stop Category 1
  31
- Emergency Halt
  31
- Emergency Power off
  32
6 Safety Functions with the SAC4

33
7 Technical Description

36
- Sac4Xx Option PRO
  36
- Rotary Option Switch
  36
- Technical Specifications
  37
- General
  37
- Leakage Current
  37
- Mains Connection and Intermediate Circuit
  38
- Nominal Currents of Output Stages
  39
- Logic Power Supply
  41
- Motor
  41
- Feedback
  42
- Sincos
  42
- Resolver
  42
- Incremental Encoder
  43
- Absolute Value Feedback
  43
- Digital Ios
  44
- Safe Torque off (STO)
  45
- Ambient Conditions
  46
8 Electrical Installation

47
- Notes
  47
- Pin Assignment of Sac4Xx
  48
- GIN-Sac4X4 Overview
  48
- GIN-Sac4X3 Overview
  49
- GIN-Sac4X2 Overview
  50
- GIN-Sac4X1 Overview
  51
- Logic Power Supply / Digital Ios
  52
- Mains Connection
  52
- Motor Connections
  52
- Intermediate Circuit Voltage
  53
- Ballast Resistance
  53
- Feedback Interfaces
  53
- Safety Connector STO
  54
- Motor Connection
  55
- 3-Phase Motor on One Output Stage
  55
- 3-Phase Motor on Two Parallel Output Stages
  55
- DC Motor at an Output Stage
  56
- Mains Connection
  57
- Intermediate Circuit
  58
- Logic Power Supply
  58
- Digital Ios
  59
- Inputs
  59
- Outputs
  59
- External Ballast Resistor (Brake Resistor)
  60
- Feedbacks
  60
- Sincos Feedback
  60
- Resolver Feedback
  61
- Incremental Encoder Feedback
  62
- Connection to Absolute Value Interface
  62
- Connection to Sincos Interface
  63
- Connection of Single-Ended Incremental Encoder
  64
- Absolute Value Feedbacks
  65
- Hiperface
  65
- Endat 2.1
  66
- SSI / Biss C / Endat 2.2
  67
- Temperature Sensors
  67
- Voltage Supply
  68
- Logic Power Supply
  68
- Mains Connection
  68
- Wiring
  69
- Conductor Cross-Sections Sac4X4
  69
- Routing of Motor Cables
  69
- Cable Routing of the Safety Function Related Circuits
  69
- Routing of Sincos, Incremental, and Resolver Lines
  70
- Potential Equalisation
  70
- Protective Earth Connection
  70
- Motor Overload Protection
  70
- I 2 T Cut-Out
  70
- Ballast Resistor
  70
9 Mechanical Installation

71
- Notes
  71
- Assembly Instructions
  71
- GIN-Sac4X4
  72
- Assembly
  72
- Dimensions
  73
- GIN-Sac4X3
  74
- Assembly
  74
- Dimensions
  75
- GIN-Sac4X2
  76
- Assembly
  76
- Dimensions
  77
- GIN-Sac4X1
  78
- Assembly
  78
- Dimensions
  79
10 Troubleshooting

80
- Status LED
  80
- Table of Faults
  81
11 Further Documents

83
12 Standards

94

Indel GIN-SAC4x1 Series Hardware User Manual

Indel GIN-SAC4x1 Series Hardware User Manual (90 pages)

Brand: Indel | Category: Servo Drives | Size: 9.66 MB

Table of Contents

Implementing Emergency Stop Category
1
Table of Contents
3
General

8
- About this Manual
  
  8
- Sales and Service
  
  8
  - Manufacturer
    8
  - Support
    8
- Disclaimer
  
  8
- Copyright
  
  8
- Documentation Versions
  
  9
- Used Terms
  
  11
- Symbols Used
  
  12
Safety

13
- Safety Instructions
  
  13
  - Qualified Personnel
    13
  - Documentation
    13
  - ESD Protection
    13
  - Protection against Contact with Electrical Components
    13
  - Turn off
    14
  - High Voltage Test, Insulation Resistance Test
    14
  - Residual Current Circuit Breaker
    14
  - Safe Torque off
    14
  - Maximum Movement in the Event of an Error
    14
- Safety Requirements
  
  15
  - Risk Analysis
    15
  - Checking the Safety Function
    15
  - Run-On
    15
  - Braking Resistance
    15
  - Residual Energy in the Intermediate Circuit
    16
  - Safety Covers
    16
  - Protection against Dangerous Movements
    16
  - Suspended Loads
    16
    
    Loss of the Logic Power Supply
    17
  - Power Failure of the Mains Supply
    17
  - Emc
    17
  - Commissioning
    17
  - Service Life
    18
  - Simple Protection against Bypassing
    18
    
    Defective Drives
    18
    
    Responsibility
    18
- Intended Use
  
  19
3 Handling

20
- Handling
  20
- Storage
  
  20
- Maintenance
  
  20
- Repair Service
  
  20
- Disposal
  
  20
Product Identification

21
- Scope of Delivery
  
  23
  - GIN-Sac4X4
    23
  - GIN-Sac4X3
    23
  - GIN-Sac4X2
    24
  - GIN-Sac4X1
    24
- Rating Plates
  
  25
  - Sac4X4 230V
    25
  - Sac4X4 400V
    25
  - Sac4X3 230V
    26
  - Sac4X3 400V
    26
Stop/Emergency Power off Functions in Accordance with en 60204

27
- Emergency Stop
  
  27
  - Implementing Emergency Stop Category 0
    27
- Emergency Halt
  
  28
  - Implementing Emergency Stop Category 1
    28
- Emergency Power off
  
  29
6 Safety Functions with the SAC4

30
7 Technical Description

32
- Sac4Xx Option PRO
  
  32
- Rotary Option Switch
  
  32
- Technical Specifications
  
  33
  - General
    33
  - Mains Connection and Intermediate Circuit
    33
  - Nominal Currents of Output Stages
    35
  - Logic Power Supply
    38
  - Motor
    38
  - Feedback
    39
    
    Resolver
    39
    
    Sincos
    39
    
    Absolute Value Feedback
    40
    
    Incremental Encoder
    40
    
    Digital Ios
    41
    
    Safe Torque off (STO)
    42
- Ambient Conditions
  
  43
8 Electrical Installation

44
- Electrical Installation
  44
- Notes
  
  44
- Pin Assignment of Sac4Xx
  
  45
  - GIN-Sac4X4 Overview
    45
  - GIN-Sac4X3 Overview
    46
  - GIN-Sac4X2 Overview
    47
  - GIN-Sac4X1 Overview
    48
  - Logic Power Supply / Digital Ios
    49
  - Mains Connection
    49
  - Motor Connections
    50
  - Intermediate Circuit Voltage
    50
  - Braking Resistance
    51
  - Feedbacksx
    51
  - Sto
    52
- Motor Connection
  
  53
- Mains Connection
  
  55
- Intermediate Circuit
  
  56
- Logic Power Supply
  
  56
- Digital Ios
  
  57
  - Inputs
    57
  - Outputs
    57
- External Brake Resistance
  
  58
- Feedback
  
  58
  - Sinco Feedback
    58
  - Resolver Feedback
    59
  - Incremental Encoder Feedback
    60
    
    Connection to Absolute Value Interface
    60
    
    Connection to Sincos Interface
    61
    
    Connection of Single-Ended Incremental Encoder
    62
    
    Absolute Value Feedbacks
    63
    
    Hiperface
    63
    
    Endat 2.1
    64
    
    Ssi
    65
    
    Temperature Sensors
    65
- Voltage Supply
  
  66
  - Logic Power Supply
    66
  - Mains Connection
    66
- Wiring
  
  67
- Motor Overload Protection
  
  68
  - I 2 T Cut-Out
    68
  - Braking Resistance
    68
9 Mechanical Installation

69
- Mechanical Installation
  69
- Notes
  
  69
- Assembly Instructions
  
  69
- GIN-Sac4X4
  
  70
  - Assembly
    70
  - Dimensions
    71
- GIN-Sac4X3
  
  72
  - Assembly
    72
  - Dimensions
    73
- GIN-Sac4X2
  
  74
  - Assembly
    74
  - Dimensions
    75
- GIN-Sac4X1
  
  76
  - Assembly
    76
Troubleshooting

78
- Status LED
  
  78
Further Documents

81
- EC Declaration of Conformity
  
  81
- Type Certificate for Sac4X4
  
  82
- Type Certificate for Sac4X3
  
  84
- Type Certificate for Sac4X2
  
  86
- Type Certificate for Sac4X1
  
  88
Standards

90

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