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Indel GIN-SAC4 Series Manuals
Manuals and User Guides for Indel GIN-SAC4 Series. We have
3
Indel GIN-SAC4 Series manuals available for free PDF download: User Manual, Hardware User Manual
Indel GIN-SAC4 Series User Manual (160 pages)
Brand:
Indel
| Category:
Servo Drives
| Size: 7.71 MB
Table of Contents
Table of Contents
3
1 General
11
About this Manual
11
About Indel Series GIN-Sac4Xx Servo Drives with the FS Option
11
Distribution and Support
11
Manufacturer
11
Support
11
Disclaimer
11
Copyright
12
Documentation Revisions
13
Definition Used
15
Symbols Used
17
Formats Used
17
Units Used
18
Prefixes Used
18
2 Safety
19
User Inspection Upon Receipt
19
Safety Instructions
19
Qualified Personnel
19
Documentation
19
Electrostatic Discharge Protection
19
Protection against Contact with Electrical Parts
20
Switching off
20
High Voltage and Insulation Resistance Testing
20
Residual Current Circuit Breaker (RCCB)
20
Opening the Unit
20
Safe Torque off
21
Safety Regulations
21
Hazard Analysis
21
Coasting
21
Brake Resistor / Ballast Resistor
21
Residual Energy in the Intermediate Circuit
22
Hot Surfaces
22
Guards
22
Protection against Dangerous Movements
23
Suspended Loads
23
Logic Power Supply Failure
23
Mains Power Supply Failure
23
Emc
23
Start-Up
24
Service Life
24
Liability
24
Defective Drives
24
Intended Use
25
3 Handling
26
Storage
26
Maintenance
26
Repair Service
26
Disposal
26
4 Product Identification
27
Contents
29
GIN-Sac4X4
29
GIN-Sac4X3
29
GIN-Sac4X2
30
GIN-Sac4X1
30
Optional Accessories
31
Rating Plates
32
GIN-Sac4X4 5A/230V/PRO/FS and GIN-Sac4X4 5A/230V/FS
32
GIN-Sac4X4 5A/400V/PRO/FS and GIN-Sac4X4 5A/400V/FS
32
GIN-Sac4X3 5A/230V/PRO/FS and GIN-Sac4X3 5A/230V/FS
33
GIN-Sac4X3 5A/400V/PRO/FS and GIN-Sac4X3 5A/400V/FS
33
GIN-Sac4X2 5A/230V/PRO/FS and GIN-Sac4X2 5A/230V/FS
34
GIN-Sac4X2 5A/400V/PRO/FS and GIN-Sac4X2 5A/400V/FS
34
GIN-Sac4X1 5A/230V/PRO/FS and GIN-Sac4X1 5A/230V/FS
35
GIN-Sac4X1 5A/400V/PRO/FS and GIN-Sac4X1 5A/400V/FS
35
5 Safety Devices
36
Safe-Axcontrol and Safe-Axmonitor Safety Modules
36
Parameters
36
Closed Current Principle
36
Safe Pulse Inhibition
37
Maximum Displacement in Case of Error
37
Safe Insulated Two-Channel Input: Safe Input 0 (STO)
38
Parameters
38
Connection to an Emergency Stop Circuit
38
Connection to a Higher-Level Safety Controller
40
Parameters
40
Safe Two-Channel Inputs 1-3
41
Parameters
41
Connection to Two-Channel Contact Based Sensors
42
Connection to a Safe Two-Channel Output
43
Use of Pulse Signals for Multiple Inputs
44
Error Recognition by the Safety Module
45
Parameters
45
Safe Two-Channel Output
46
Parameters
46
Connection to an Insulated Safe Input
47
Connection to an Uninsulated Safe Input
47
Connection to a Safe Brake Control Unit
47
Error Recognition by the Safety Module
48
Parameters
49
Non-Safe One-Channel Insulated Output
49
Ring Wiring of Multiple GIN-Sac4Xx Fss
50
Parameter
51
Safe Encoder Evaluation and Monitoring
52
Integration into the Safety Chain
52
GIN-Sac4Xx Fs's Error Recognition if Resolvers Are Connected
53
Requirements for the Use of Resolvers
55
Parameters of the Safe Evaluation of Resolvers
55
GIN-Sac4Xx Fs's Error Recognition if Sin/Cos Encoders Are Connected
56
Requirements for the Use of Rotary Sin/Cos Encoders
58
Requirements for the Use of Linear Sin/Cos Encoders
59
Parameters of the Safe Evaluation of Sin/Cos Encoders
60
Calculation of the Signal Strength Limit
62
Scaling of the Measuring System
63
Parameters
64
Implemented Safety Subfunctions
65
STO: Safe Torque off
66
SOS: Safe Operating Stop
67
SS1-T: Safe Stop 1 Type C (Time-Delayed)
68
SS2-T: Safe Stop 2 Type C (Time-Delayed)
69
SLS: Safely Limited Speed
70
Safety Subfunction Parameters
71
STO and SS1-T Functions
71
SS2-T, SOS and SLS Functions
71
Safe Response Time
72
Maximum Safe Response Time of the GIN-Sac4Xx
72
Requirement of the STO Safety Subfunction
73
Requirement of the SS1-T Safety Subfunction
73
Requirement of the SS2-T Safety Subfunction
73
Response When the SOS Safety Subfunction Is Active
73
Requirement of the SLS Safety Subfunction
73
Response When the SLS Safety Subfunction Is Active
73
Response in Case of Encoder Failure (Movement)
73
Response at Ring Wiring
73
Requirements for the Use of Safety Modules
74
Module States
74
Startup State
74
Substates
74
Configuring State
75
Substates
75
Operating State
75
Error State
76
Substates
76
Fatal State
76
Fail Safe States
77
Safety Levels
77
Priority Selection
77
Binary Selection
78
Parameters
78
Active Safety Subfunction
79
Parameter
79
Error Codes
80
Error Handling
85
6 Configuration of the Safety Modules
86
Definition of the System Topology
86
Creating and Editing the Safe Configuration File
89
Prerequisite
89
Login
89
Opening the System Topology File
90
Parametrisation
91
Additional Information
92
Creating the Configuration File
92
Archiving Safe Configuration Files
93
Loading and Verifying the Safe Configuration
94
Prerequisite
94
Connecting to Incoserver V
94
Registration
94
Selecting Commissioning Dashboard
95
Selecting the System
95
Loading the Configuration for Verification Purposes
95
Verifying the Configuration
97
Verifying the Safety Subfunctions
99
Permanently Loading the Safety Configuration
101
Unconfiguring Safety Modules
102
Event Log on Incoserver V
103
Configuration Log on the Safety Module
103
Replacing the Drive
103
Replacing the Fieldbus Master
103
Changing the Configuration
104
7 Integration into the Functional System
105
Axis Shutdown with the SS1-T and SS2-T Functions
105
Acknowledgement of STO Requirements
105
Resetting the Safety Modules
106
8 Technical Description
107
Sac4Xx Option PRO
107
Options-Knob
107
Technical Specifications
108
General
108
Leakage Current
108
Mains Connection and Intermediate Circuit
109
Output Stage Rated Currents
110
Controller Logic Power Supply
112
Motor
112
Feedbacks
113
Sincos
113
Resolver
113
Incremental Encoder
114
Absolute Value Feedback
114
Digital I/Os
115
Environmental Conditions
116
Notes According US-Market
116
9 Electrical Installation
117
Notes
117
Sac4Xx Pin Assignment
118
Overview of the GIN-Sac4X4
118
Overview of the GIN-Sac4X3
119
Overview of the GIN-Sac4X2
120
Overview of the GIN-Sac4X1
121
Logic Power Supply / Digital Ios
122
Mains Connection
122
Motor Connections
122
Intermediate Circuit Voltage
123
Ballast Resistor
123
Feedback Interfaces
123
Safety
124
Motor Connections
125
Three-Phase Motor to an Output Stage
125
Three-Phasen Motor to Two Parallel Output Stages
125
Three-Phase Motor to Three Parallel Output Stages
126
DC-Motor to an Output Stage
126
Mains Connection
127
Intermediate Circuit
128
Logic Power Supply
128
Standard Digital Inputs and Outputs
129
Inputs
129
Outputs
129
Safe Digital Inputs and Outputs
130
External Brake Resistor, Aka Ballast Resistor
130
Feedbacks
131
Sincos Feedback
131
Resolver Feedback
132
Incremental Encoder Feedback
133
Connection to an Absolute Value Interface
133
Connection to a Sin/Cos Interface
134
Connection to a Single-Ended Incremental Encoder
135
Absolute Value Feedbacks
136
Hiperface
136
Endat 2.1
137
SSI / Biss C / Endat 2.2
138
Temperature Sensors
138
Power Supply
139
Logic Power Supply
139
Mains Connection
139
Wiring
140
GIN-Sac4X4 Wire Cross-Sections
140
Routing of Motor Cables
140
Routing of the Safe Inputs and Outputs Cables
140
Routing of Sin/Cos, Incremental and Resolver Cables
141
Potential Equalisation
141
Connection of the Protective Earth Wire
141
Motor Overload Protection
141
Motor Protection
141
Brake Resistor Aka Ballast Resistor
142
10 Mechanical Installation
143
Notes
143
Installation Instructions
143
GIN-Sac4X4
144
Installation
144
Dimensions
145
GIN-Sac4X3
146
Installation
146
Dimensions
147
GIN-Sac4X2
148
Installation
148
Dimensions
149
GIN-Sac4X1
150
Installation
150
Dimensions
151
11 Error Analysis
152
Status LED
152
Error Table
153
12 Related Documents
155
EC Declaration of Conformity for GIN-Sac4Xx FS
155
Type Examination for GIN-Sac4Xx FS
156
CB Test Certificate
157
13 Standards
159
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Indel GIN-SAC4 Series Hardware User Manual (94 pages)
Brand:
Indel
| Category:
Servo Drives
| Size: 6.49 MB
Table of Contents
Table of Contents
3
1 General
8
About this Manual
8
Sales and Service
8
Manufacturer
8
Support
8
Disclaimer
8
Copyright
8
Documentation Versions
9
Used Terms
11
Symbols Used
12
2 Safety
13
Safety Instructions
13
Qualified Personnel
13
Documentation
13
ESD- Schutz
13
Protection against Contact with Electrical Components
13
Turn off
14
High Voltage Test, Insulation Resistance Test
14
Residual Current Circuit Breaker (RCCB)
14
Safe Torque off (STO)
14
Maximum Movement in the Event of an Error
15
Safety Requirements
16
Risk Analysis
16
Checking the Safety Function
16
Run-On
16
Braking or Ballast Resistance
16
Residual Energy in the DC Intermediate Circuit
17
Hot Surface
17
Safety Covers
17
Protection against Dangerous Movements
18
Suspended Loads
18
Loss of the Logic Power Supply
18
Power Failure of the Mains Supply
18
Emc
18
Commissioning
19
Service Life
19
Simple Protection against Bypassing
19
Responsibility
19
Defective Drives
19
Intended Use
20
3 Handling
21
Storage
21
Maintenance
21
Repair Service
21
Disposal
21
4 Product Identification
22
Scope of Delivery
24
GIN-Sac4X4
24
GIN-Sac4X3
24
GIN-Sac4X2
25
GIN-Sac4X1
25
Rating Plates
26
Sac4X4 230V
26
Sac4X4 400V
26
Sac4X3 230V
27
Sac4X3 400V
27
Sac4X2 230V
28
Sac4X2 400V
28
Sac4X1 230V
29
Sac4X1 400V
29
5 Stop/Emergency Power off Functions in Accordance with en 60204
30
Emergency Stop
30
Implementing Emergency Stop Category 0
30
Implementing Emergency Stop Category 1
31
Emergency Halt
31
Emergency Power off
32
6 Safety Functions with the SAC4
33
Safe Torque off (STO)
33
Connection Example
33
SAC4 Drives with STO
34
Diagnostic Function in the Servo Drive
34
Monitoring of the Diagnostic Path (K1-K2) by the User
35
7 Technical Description
36
Sac4Xx Option PRO
36
Rotary Option Switch
36
Technical Specifications
37
General
37
Leakage Current
37
Mains Connection and Intermediate Circuit
38
Nominal Currents of Output Stages
39
Logic Power Supply
41
Motor
41
Feedback
42
Sincos
42
Resolver
42
Incremental Encoder
43
Absolute Value Feedback
43
Digital Ios
44
Safe Torque off (STO)
45
Ambient Conditions
46
8 Electrical Installation
47
Notes
47
Pin Assignment of Sac4Xx
48
GIN-Sac4X4 Overview
48
GIN-Sac4X3 Overview
49
GIN-Sac4X2 Overview
50
GIN-Sac4X1 Overview
51
Logic Power Supply / Digital Ios
52
Mains Connection
52
Motor Connections
52
Intermediate Circuit Voltage
53
Ballast Resistance
53
Feedback Interfaces
53
Safety Connector STO
54
Motor Connection
55
3-Phase Motor on One Output Stage
55
3-Phase Motor on Two Parallel Output Stages
55
DC Motor at an Output Stage
56
Mains Connection
57
Intermediate Circuit
58
Logic Power Supply
58
Digital Ios
59
Inputs
59
Outputs
59
External Ballast Resistor (Brake Resistor)
60
Feedbacks
60
Sincos Feedback
60
Resolver Feedback
61
Incremental Encoder Feedback
62
Connection to Absolute Value Interface
62
Connection to Sincos Interface
63
Connection of Single-Ended Incremental Encoder
64
Absolute Value Feedbacks
65
Hiperface
65
Endat 2.1
66
SSI / Biss C / Endat 2.2
67
Temperature Sensors
67
Voltage Supply
68
Logic Power Supply
68
Mains Connection
68
Wiring
69
Conductor Cross-Sections Sac4X4
69
Routing of Motor Cables
69
Cable Routing of the Safety Function Related Circuits
69
Routing of Sincos, Incremental, and Resolver Lines
70
Potential Equalisation
70
Protective Earth Connection
70
Motor Overload Protection
70
I 2 T Cut-Out
70
Ballast Resistor
70
9 Mechanical Installation
71
Notes
71
Assembly Instructions
71
GIN-Sac4X4
72
Assembly
72
Dimensions
73
GIN-Sac4X3
74
Assembly
74
Dimensions
75
GIN-Sac4X2
76
Assembly
76
Dimensions
77
GIN-Sac4X1
78
Assembly
78
Dimensions
79
10 Troubleshooting
80
Status LED
80
Table of Faults
81
11 Further Documents
83
EC Declaration of Conformity
83
SUVA Type-Examination Certificate for Sac4X4
84
SUVA Type-Examination Certificate for Sac4X3
86
SUVA Type-Examination Certificate for Sac4X2
88
SUVA Type-Examination Certificate for Sac4X1
90
CB Test Certificate
92
12 Standards
94
Indel GIN-SAC4 Series Hardware User Manual (90 pages)
Brand:
Indel
| Category:
Servo Drives
| Size: 9.66 MB
Table of Contents
Implementing Emergency Stop Category
1
Table of Contents
3
General
8
About this Manual
8
Sales and Service
8
Manufacturer
8
Support
8
Disclaimer
8
Copyright
8
Documentation Versions
9
Used Terms
11
Symbols Used
12
Safety
13
Safety Instructions
13
Qualified Personnel
13
Documentation
13
ESD Protection
13
Protection against Contact with Electrical Components
13
Turn off
14
High Voltage Test, Insulation Resistance Test
14
Residual Current Circuit Breaker
14
Safe Torque off
14
Maximum Movement in the Event of an Error
14
Safety Requirements
15
Risk Analysis
15
Checking the Safety Function
15
Run-On
15
Braking Resistance
15
Residual Energy in the Intermediate Circuit
16
Safety Covers
16
Protection against Dangerous Movements
16
Suspended Loads
16
Loss of the Logic Power Supply
17
Power Failure of the Mains Supply
17
Emc
17
Commissioning
17
Service Life
18
Simple Protection against Bypassing
18
Defective Drives
18
Responsibility
18
Intended Use
19
3 Handling
20
Handling
20
Storage
20
Maintenance
20
Repair Service
20
Disposal
20
Product Identification
21
Scope of Delivery
23
GIN-Sac4X4
23
GIN-Sac4X3
23
GIN-Sac4X2
24
GIN-Sac4X1
24
Rating Plates
25
Sac4X4 230V
25
Sac4X4 400V
25
Sac4X3 230V
26
Sac4X3 400V
26
Stop/Emergency Power off Functions in Accordance with en 60204
27
Emergency Stop
27
Implementing Emergency Stop Category 0
27
Emergency Halt
28
Implementing Emergency Stop Category 1
28
Emergency Power off
29
6 Safety Functions with the SAC4
30
Safety Functions with the SAC4
30
Safe Torque off (STO)
30
Connection Example
30
SAC4 Drives with STO
31
Diagnostic Function in the Servo Drive
31
Monitoring of the Diagnostic Path (K1-K2) by the User
31
Technical Description
32
7 Technical Description
32
Sac4Xx Option PRO
32
Rotary Option Switch
32
Technical Specifications
33
General
33
Mains Connection and Intermediate Circuit
33
Nominal Currents of Output Stages
35
Logic Power Supply
38
Motor
38
Feedback
39
Resolver
39
Sincos
39
Absolute Value Feedback
40
Incremental Encoder
40
Digital Ios
41
Safe Torque off (STO)
42
Ambient Conditions
43
8 Electrical Installation
44
Electrical Installation
44
Notes
44
Pin Assignment of Sac4Xx
45
GIN-Sac4X4 Overview
45
GIN-Sac4X3 Overview
46
GIN-Sac4X2 Overview
47
GIN-Sac4X1 Overview
48
Logic Power Supply / Digital Ios
49
Mains Connection
49
Motor Connections
50
Intermediate Circuit Voltage
50
Braking Resistance
51
Feedbacksx
51
Sto
52
Motor Connection
53
3-Phase Motor on One Output Stage
53
3-Phase Motor on Two Parallel Output Stages
53
DC Motor at an Output Stage
54
Mains Connection
55
Intermediate Circuit
56
Logic Power Supply
56
Digital Ios
57
Inputs
57
Outputs
57
External Brake Resistance
58
Feedback
58
Sinco Feedback
58
Resolver Feedback
59
Incremental Encoder Feedback
60
Connection to Absolute Value Interface
60
Connection to Sincos Interface
61
Connection of Single-Ended Incremental Encoder
62
Absolute Value Feedbacks
63
Hiperface
63
Endat 2.1
64
Ssi
65
Temperature Sensors
65
Voltage Supply
66
Logic Power Supply
66
Mains Connection
66
Wiring
67
Conductor Cross-Sections Sac4X4
67
Routing of Motor Cables
67
Cable Routing of the Safety-Related Cut-Out
67
Routing of Sincos, Incremental, and Resolver Lines
68
Potential Equalisation
68
Protective Earth Connection
68
Motor Overload Protection
68
I 2 T Cut-Out
68
Braking Resistance
68
9 Mechanical Installation
69
Mechanical Installation
69
Notes
69
Assembly Instructions
69
GIN-Sac4X4
70
Assembly
70
Dimensions
71
GIN-Sac4X3
72
Assembly
72
Dimensions
73
GIN-Sac4X2
74
Assembly
74
Dimensions
75
GIN-Sac4X1
76
Assembly
76
Troubleshooting
78
Status LED
78
Further Documents
81
EC Declaration of Conformity
81
Type Certificate for Sac4X4
82
Type Certificate for Sac4X3
84
Type Certificate for Sac4X2
86
Type Certificate for Sac4X1
88
Standards
90
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