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PCON-CG
IAI PCON-CG Manuals
Manuals and User Guides for IAI PCON-CG. We have
8
IAI PCON-CG manuals available for free PDF download: Instruction Manual, Operation Manual, First Step Manual
IAI PCON-CG Instruction Manual (436 pages)
EtherNet/IP Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 11 MB
Table of Contents
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Safety Guide
9
Operation Description
10
Alert Indication
15
Handling Precautions
16
Ethernet/Ip Specifications
20
Acon-C/Cg, Pcon-C/Cg
21
Operation Modes and Functions
21
Monitor LED Indications
26
Connector Pin Layout
27
Setting the Baud Rate
28
Setting the IP Address
29
Setting the Subnet Mask
29
Setting the Default Gateway
29
Position/Simplified Direct Value Mode (Number of Occupied Bytes: 8)
38
Half Direct Value Mode (Number of Occupied Bytes: 16)
43
Full Direct Value Mode (Number of Occupied Bytes: 32)
50
I/O Signal Controls and Function
63
I/O Signal Timings
81
Operation
82
Ethernet/Ip Related Parameters
95
Troubleshooting
101
Model Numbers
107
Ethernet/Ip Interface
108
Monitor LED Indications
108
Connector Pin Layout
109
Setting the Baud Rate
110
Setting the IP Address
111
Setting the Subnet Mask
111
Setting the Default Gateway
111
Position/Simplified Direct Value Mode (Number of Occupied Bytes: 8)
121
Half Direct Value Mode (Number of Occupied Bytes: 16)
126
Full Direct Value Mode (Number of Occupied Bytes: 32)
133
Position/Simplified Direct Value Mode 2 (Number of Occupied Bytes: 8)
148
Signal Type Bit
151
Status B2
152
Signal
152
Unavailable
158
Table of Contents
164
Zone Boundary
166
Control Signal 2
167
Current Position
168
Command Current
168
Current Speed
168
Alarm Code
168
Overload Level Monitor
168
Current Command Value
169
Occupied Area
169
Total Moving Distance
169
Status Signal 2
169
When the Signal Is on
172
B11
173
Status
174
Pzone
174
Position Zone
174
I/O Signal Controls and Function
175
Signal
184
I/O Signal Timings
195
Operation
196
Troubleshooting
216
Operation Modes and Functions
217
Model Numbers
222
Ethernet/Ip Interface
223
Monitor LED Indications
224
Connection Diagram
225
Setting the Baud Rate
226
Setting the IP Address
227
Setting the Subnet Mask
227
Setting the Default Gateway
227
Zone 2: the Signal Is on When the Current Position Is Inside the Specified Zone
259
Zone1
259
I/O Signal Controls and Function
298
I/O Signal Timings
317
Operation
318
Ethernet/Ip Related Parameters
331
Troubleshooting
338
Wiring Example
343
PEND Positioning Complete Signal
359
The Signal Turns on When the Positioning Is Completed
359
Operation Mode: B3 RMDS the Signal Is off When the Current Mode AUTO, or on
359
CEND Loadcell Calibration Completion: on When the Calibration Completion
359
HEND Home Return Completion
359
ON When the Home Return Completion
359
B0 SV Operation Ready: on When the Servo on
359
Connection Example
411
Setting the Controller
411
Setting the PLC (1) [CX-Programmer]
412
Setting the PLC (2) [Network Configurator]
414
Example of Connection Settings with Keyence's Master
425
Setting the PLC
426
Change History
433
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IAI PCON-CG Operation Manual (416 pages)
DeviceNet, Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 14 MB
Table of Contents
Table of Contents
1
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Acon-Ca/Cb/Cgb
5
Dcon-Ca/Cb/Cgb
5
Pcon-Cb/Cfb/Cgb/Cgfb/Cbp/Cgbp
5
Pcon-Ca/Cfa
5
Pcon-C/Cg
5
Scon-Ca/Cb/Cgb
5
Scon-Cal/Cgal
5
Troubleshooting
8
EDS File
9
Operation Description
11
Safety Guide
11
Alert Indication
17
Handling Precautions
18
Acon-C/Cg, Pcon-C/Cg
21
Operation Modes and Functions
21
Model Numbers
24
Interface Specifications
25
Devicenet Interface
26
Monitor LED Indicators
27
Selecting (Setting) the Operation Mode
28
Setting the Node Address
29
Jog Operation
69
I/O Signal Timings
80
Operation
81
Devicenet Parameters
94
Troubleshooting
99
Operation Modes and Functions
101
Model Numbers
105
Interface Specifications
106
Monitor LED Indicators
108
Selecting (Setting) the Operation Mode
109
Setting the Node Address
110
Target Position
148
Specified Position Number
148
Control Signal
148
Current Position
149
(Simple Alarm Code
151
Status Signal
151
Signal Type Bit
151
Signal
157
Positioning Band
165
Speed
165
Zone Boundary
165
Acceleration
166
Deceleration
166
Push-Motion
166
Current-Limiting Value
166
Load Current
166
Threshold
166
Control Signal
166
Current Position
167
Command Current
167
Current Speed
167
Alarm Code
167
Overload Level Monitor
167
Current Command
168
Occupied Area
168
Total Moving Distance
168
Status B2
168
Status Signal
173
Home Return (HOME)
176
Jog Operation
180
Not Available
189
I/O Signal Timings
193
Operation
194
Devicenet Parameters
207
Troubleshooting
213
Operation Modes and Functions
215
Model Numbers
220
Interface Specifications
221
Devicenet Interface
222
Monitor LED Indicators
223
Setting the Node Address
225
Input Channel Target Position
240
EMGS Emergency Stop: an Emergency Stop Is Being Executed When
257
ALM Alarm: the Signal Turns on When an Alarm Occurs
257
I/O Signal Timings
314
Operation
315
Troubleshooting
333
Setting the Baud Rate
341
Communicating with the Master Station
342
ALML Light Failure Alarm
344
Status Signal
354
The Signal Turns on When an Light Failure Alarm Occurs
354
B11
354
In Normal Condition
354
Position Zone
354
Zone 2: the Signal Is on When the Current Position Is Inside the Specified Zone
355
Zone 1: the Signal Is on When the Current Position Is Inside the Specified Zone
355
PEND Positioning Complete Signal
355
The Signal Turns on When the Positioning Is Completed
355
Operation Mode: B3 RMDS the Signal Is off When the Current Mode AUTO, or on
355
CEND Loadcell Calibration Completion: on When the Calibration Completion
355
HEND Home Return Completion
355
ON When the Home Return Completion
355
B0 SV Operation Ready: on When the Servo on
355
I/O Signal Allocation
363
I/O Signal Controls and Function
368
Brake Release (BKRL)
370
Troubleshooting
404
Change History
411
IAI PCON-CG Instruction Manual (414 pages)
CC-Link, Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 12 MB
Table of Contents
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Table of Contents
6
Operation Description
9
Safety Guide
9
Alert Indication
15
Handling Precaution
16
Overview
17
Interface Specifications
19
Acon-C/Cg, Pcon-C/Cg
21
Operation Modes and Functions
21
Model no
24
CC-Link Interface
25
Names of each Section
25
Status LED Indication
25
Operation Mode Selection (Setting)
26
Station No. Setting
26
Communication Speed Setting
27
Communication with the Master Station
28
Each Operation Mode and Corresponding Allocated PLC Addresses
28
Remote I/O Mode (Remote Device Station: No. of Occupied Stations: One Station)
31
Position/Simplified Direct Value Mode
37
One Station)
37
Half Direct Value Mode (Remote Device Station: No. of Occupied Stations: Two Stations)
42
Operation
42
I/O Signal Timing
79
Operation
80
Troubleshooting
98
Operation Modes and Functions
101
CC-Link Interface
106
Names of each Section
106
Station No. Setting
107
Communication Speed Setting
108
I/O Signal Allocation
116
Data
137
Current Speed
140
The Unit Is 0.01Mm. (Example) Read Value : 000003FF = 10.23Mm
140
MM H = 1023 (Decimal)
140
32Bits Data
140
(Example) Read Value: 000003FF = 1023Ma
140
32-Bit Signed Integer
140
Data
140
(Example) Read Value: 000003FF
140
H = 1023 (Decimal)
140
Stores 0 H When no Alarm Is Generated
140
I/O Signal Allocation
145
B15 B14 PWR B13 B12
150
Operation Mode Status: B8 RMDS "OFF" for Currently "AUTO" Mode, "ON" for Currently "MANU
150
Status Signal B7
157
B1 HEND
157
Movement Signal: "ON" with Actuator Movement
157
I/O Signal Timing
192
Operation
193
Troubleshooting
212
Operation Modes and Functions
215
CC-Link Interface
221
Names of each Section
221
Station No. Setting
223
Communication Speed Setting
224
I/O Signal Allocation
276
Operation
314
Troubleshooting
333
Model Numbers
337
Operation Mode Selection
339
Communicating with the Master Station
340
Operation Modes and Corresponding PLC I/O Areas
340
I/O Signal Controls and Function
368
Brake Release (BKRL)
370
I/O Signal Timings
379
Example of Operation
380
Common Items
407
Communication Cable
407
Change History
409
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IAI PCON-CG Operation Manual (205 pages)
Positioner Type
Brand:
IAI
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
14
1 Overview
19
Introduction
19
How to Read the Model Specification
20
System Configuration
21
Internal Drive-Power Cutoff Relay Type (PCON-C/CF)
22
External Drive-Power Cutoff Relay Type (PCON-CG)
22
Procedure from Unpacking to Test Operation and Adjustment
23
Warranty Period and Scope of Warranty
25
2 Specifications
26
Basic Specifications
26
Name and Function of each Part of the Controller
27
External Dimensions
29
Installation Environment
30
Power Supply
30
3 Installation and Noise Elimination
31
Noise Elimination and Grounding
31
Heat Radiation and Installation
32
Internal Drive-Power Cutoff Relay Type (PCON-C/CF)
33
4 Wiring
34
External Connection Diagram
34
Wiring the Power Supply/Emergency-Stop Switch
35
External Drive-Power Cutoff Relay Type (PCON-CG)
41
External Connection Diagram
42
Wiring the Power Supply/Emergency-Stop Switch
43
Connecting the I/O Cables
45
PIO Pattern 0 [Standard Type]
46
PIO Pattern 1 [Teaching Type]
46
PIO Pattern 2 [256-Piont Mode]
48
PIO Pattern 3 [512-Piont Mode]
49
PIO Pattern 4 [Solenoid Valve Mode 1]
50
PIO Pattern 5 [Solenoid Valve Mode 2]
50
Connecting the Actuator
53
Connecting the PCON-C/CG and Actuator
53
Connecting the PCON-CF and Actuator
55
Connecting the Communication Cable
56
5 I/O Signal Control and Signal Functions
57
Interface Circuit
57
External Input Specifications
57
External Output Specifications
58
PIO Patterns and Signal Assignments
59
Explanation of Signal Names
60
PIO Pattern = 0: Positioning Mode [Standard Type]
60
PIO Pattern = 1: Teaching Mode [Teaching Type]
61
PIO Pattern = 2: 256-Point Mode [256-Point Type]
62
PIO Pattern = 3: 512-Point Mode [512-Point Type]
63
PIO Pattern = 4: Solenoid Valve Mode 1 [7- Point Type]
64
PIO Pattern = 5: Solenoid Valve Mode 2 [3-Point Type]
65
Signal Assignment Table for Respective PIO Patterns
66
Details of I/O Signal Functions
67
Details of each Input Signal
67
Command Position Number (PC1 to PC256)
67
Operating Mode (RMOD)
67
Start (CSTR)
67
Alarm Reset (RES)
68
Home Return (HOME)
68
Pause (*STP)
68
Servo on (SON)
68
Brake Release (BKRL)
69
Current-Position Write (PWRT)
69
Manual Operation Switching (JISL)
69
Operation Mode (MODE)
69
Direct Position Command (ST0 to ST6) [7-Point Type]
70
Jog (JOG+, JOG-)
70
Movement to each Position (ST0 to ST2) [3-Point Type]
71
Details of each Output Signal
72
Completed Position Number (PM1 to PM256)
72
Moving (MOVE)
72
Operating Mode Status (RMDS)
72
Position Complete (PEND)
72
Current Operation Mode (MODES)
73
Home Return Completion (HEND)
73
Write Completion (WEND)
73
Zone (ZONE1, ZONE2)
73
Alarm (*ALM)
74
Movement Complete at each Position (PE0 to PE6) [7-Point Type]
74
Position Detection Output at each Position (LS0 to LS2) [3-Point Type]
74
Ready (SV)
74
Emergency Stop (*EMGS)
75
Load Output Judgment Status (LOAD)
75
Output Signal Changes in each Mode
75
Torque Level Status (TRQS)
75
6 Data Entry <Basics
76
Description of Position Table
76
Relationship of Push Force at Standstill and Current-Limiting Value
80
SA5C/SA6C/SS7C Type
80
SA7C Type
80
Slider Type
80
SS8C Type
81
RA2C Type
82
RA3C Type
82
Rod Type
82
RA4C Type
83
RA6C Type
83
RA10C/W-RA10C Type
84
Explanation of Modes
85
Positioning Mode
85
Push & Hold Mode
85
Torque Check Function in Push & Hold Operation
87
Speed Change During Movement
89
Operation at Different Acceleration and Deceleration Settings
89
Pause
90
Zone Signal Output
90
Home Return
91
Overview of Teaching Type
92
Overview of 7-Point Type
93
Overview of 3-Point Type
95
Notes on the ROBO Gripper
97
Power-Saving Modes at Standby Positions
99
Using a Rotary Actuator in Multi-Rotation Specification
102
How to Use
102
7 Operation <Practical Steps
103
How to Start
103
Timings after Power on
103
Procedure after Initial Startup until Actuator Adjustment
103
Procedure of Normal Operation
105
Position Table and Parameter Settings Required for Operation
107
Safety Speed During Manual Feed
107
Speed Override for Movement Commands from the PLC
107
Startup Adjustment
107
Full-Scale Operation
108
Output Mode of Complete Signal
108
Saving Energy When the Actuator Stands by after Completing the Home Return Operation Effected by the HOME Input Signal
108
Saving Energy When the Actuator Stands by for a Long Time after the Power Has Been Turned on
108
Saving Energy When the Actuator Stands by for a Long Time at the Target Position
108
Home Return Operation
109
Method Using the HOME Input Signal (PIO Pattern = 0 to 4)
109
Method Used When no HOME Input Signal Is Available (PIO Pattern = 5)
111
Positioning Mode (Back and Forth Movement between Two Points)
112
Push & Hold Mode
114
Return Action after Push & Hold by Relative Coordinate Specification
116
Speed Change During Movement
117
Operation at Different Acceleration and Deceleration Settings
119
Pause
121
Zone Signal Output
123
Incremental Moves
126
Judgment Method of End Position
128
Notes on Incremental Mode
129
Jogging/Teaching Using PIO
132
Operation in 7-Point Type
134
Operation in 3-Point Type
138
8 Parameters
142
Parameter Table
142
Detail Explanation of Parameters
144
Parameters Relating to the Actuator Stroke Range
144
Soft Limit
144
Software Limit Margin
144
Zone Boundary
145
Home Return Direction
146
Home Return Offset
146
Parameters Relating to the Actuator Operating Characteristics
146
Default Speed
146
PIO Inching Distance
146
PIO Jog Speed
146
Current-Limiting Value at Standstill During Positioning
147
Current-Limiting Value During Home Return
147
Default Acceleration/Deceleration
147
Default Positioning Band
147
Home Sensor Input Polarity
147
Speed Override
147
Default Direction of Excited-Phase Signal Detectio
148
Excited-Phase Signal Detection Time
148
Safety Speed
148
Automatic Servo-Off Delay Time
149
Default Standstill Mode
149
Push Completion Judgment Time
150
Push Speed
150
Enable Function
151
Load Output Judgment Time
151
Polarity of Home Check Sensor Input
151
Axis Operation Type
152
Ball Screw Lead Length
152
Rotational Axis Mode Selection
152
Shortcut Selection for Rotational Axis
152
Torque Check Range
152
Absolute Unit
153
Current-Limiting Value at Standstill after Missing Work in Push & Hold Operation
153
Parameters Relating to the External Interface
154
PIO Pattern Selection
154
Movement Command Type
155
Home-Return Input Disable Selection
156
Operating-Mode Input Disable Selection
156
Pause Input Disable Selection
156
Servo on Input Disable Selection
156
Minimum Delay Time for Slave Transmitter Activation
157
Output Mode of Position Complete Signal
157
SIO Communication Speed
157
Silent Interval Multiplier
158
Servo Gain Adjustment
159
Servo Gain Number
159
Speed Loop Proportional Gain
159
Speed Loop Integral Gain
160
Torque Filter Time Constant
160
9 Pc/Teaching pendant Connection Method in Multi-Axis Configurations
161
Connection Example
161
SIO Converter (Optional)
162
Address Switch
164
Connection Cables
164
Detail Connection Diagram
165
10 Troubleshooting
166
Action to be Taken Upon Occurrence of Problem
166
Alarm Level Classification
167
Alarm Description Output Using PIO
168
Alarm Description and Cause/Action
169
Message Level Alarms
169
Cold-Start Level Alarms
174
Messages Displayed During Operation Using the Teaching pendant
176
Specific Problems
179
I/O Signals Cannot be Exchanged with the PLC
179
The ALM Lamp Illuminates When the Power Is Input
179
The SV Lamp Does Not Illuminate When the Servo on Signal Is Input after the Power was Input
179
Home Return Ends in the Middle in a Vertical Application
180
Noise Occurs During Downward Movements in a Vertical Application
180
Vibration Occurs When the Actuator Is Stopped
180
The Actuator Overshoots When Decelerated to a Stop
180
The Home and Target Positions Sometimes Shift
180
The Speed Is Slow During Push & Hold Operation
180
The Actuator Moves Only a Half Of, or Twice as Much As, the Specified Movement
180
A Servo Error Occurred While the Actuator was Moving (ROBO Gripper)
181
Abnormal Operation Results When the Servo Is Turned on after the Power on
182
The SV Lamp Blinks
182
Appendix
183
List of Supported Actuator Specifications
183
Fault Check and Replacement of the Cooling Fan
196
Example of Basic PCON Positioning Sequence
198
Recording of Parameters
201
IAI PCON-CG Operation Manual (294 pages)
EtherNet/IP
Brand:
IAI
| Category:
Controller
| Size: 6 MB
Table of Contents
Table of Contents
5
Safety Guide
9
Handling Precautions
16
1 Overview
17
Ethernet/Ip Specifications
18
2 Acon-C/Cg, Pcon-C/Cg
19
Model Numbers
22
Ethernet/Ip Interface
23
Monitor LED Indications
24
Wiring Example
25
Setting
26
Setting the Subnet Mask
27
Communicating with the Master Station
28
I/O Signal Controls and Function
61
I/O Signal Timings
78
Operation
79
Ethernet/Ip Related Parameters
87
Troubleshooting
92
3 Pcon-Ca/Cfa
93
Model Numbers
96
Ethernet/Ip Interface
97
Wiring Example
98
Setting
99
Setting the Subnet Mask
100
Communicating with the Master Station
101
Half Direct Value Mode (Number of Occupied Bytes: 16)
112
Full Direct Value Mode (Number of Occupied Bytes: 32)
119
Remote I/O Mode 2 (Number of Occupied Bytes: 12)
130
I/O Signal Controls and Function
134
I/O Signal Timings
151
Operation
152
Ethernet/Ip Related Parameters
160
Troubleshooting
165
4 Scon-Ca
166
Model Numbers
170
Ethernet/Ip Interface
171
Monitor LED Indications
172
Wiring
173
Setting
174
Setting the IP Address
175
Communicating with the Master Station
176
Remote I/O Mode (Number of Occupied Bytes: 2)
180
Position/Simplified Direct Value Mode (Number of Occupied Bytes: 8)
185
Half Direct Value Mode (Number of Occupied Bytes: 16)
190
Full Direct Value Mode (Number of Occupied Bytes: 32)
197
Remote I/O Mode 2 (Number of Occupied Bytes: 12)
208
Position/Simplified Direct Value Mode 2 (Number of Occupied Bytes: 8)
212
Half Direct Value Mode 2 (Number of Occupied Bytes: 16)
217
Acceleration/Deceleration
221
Positioning Band
221
Speed
221
Value
221
Control Signal
222
Remote I/O Mode 3 (Number of Occupied Bytes: 12)
224
Current Position
225
Force Feedback Data
225
Half Direct Value Mode 3 (Number of Occupied Bytes: 16)
228
PLC Side Output SCON-CA Side
225
Alarm Code
231
Current Speed
231
Status Signal
231
I/O Signal Controls and Function
235
I/O Signal Timings
253
Operation
254
Ethernet/Ip Related Parameters
262
Troubleshooting
269
5 Appendix
270
Setting the PLC (1) [CX-Programmer]
271
Setting the PLC (2) [Network Configurator]
273
Checking the I/O Data on the PLC
283
Example of Connection Settings with Keyence's Master
284
Setting the PLC
285
Checking the I/O Data on the PLC
290
Change History
291
IAI PCON-CG Instruction Manual (288 pages)
MECHATROLINK-I /II, Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 12 MB
Table of Contents
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Operation Description
9
Safety Guide
9
Operation
10
Alert Indication
15
Handling Precautions
16
Interface Specifications
18
Acon-C/Cg, Pcon-C/Cg
19
Operation Modes and Functions
19
Model Names
21
Name of each Part
22
MECHATROLINK Interface
22
Monitor LED Indications
23
Home Return
51
Jog Operation
55
Inching Operation
55
I/O Signal Timings
61
Operation
62
MECHATROLINK Parameters
71
Troubleshooting
76
Status LED Indicators
76
Operation Modes and Functions
79
Model Names
83
MECHATROLINK Interface
84
Monitor LED Indications
84
Home Return
128
Jog Operation
132
Inching Operation
132
I/O Signal Timings
142
Operation
143
MECHATROLINK Parameters
152
Troubleshooting
157
Status LED Indicators
157
Operation Modes and Functions
159
Monitor LED Indications
165
I/O Signal Timings
234
Operation
235
Troubleshooting
250
Model Numbers
252
Remote I/O Mode (Number of Occupied Bytes: 2)
257
I/O Signal Controls and Function
259
Supported Commands
278
Change History
285
IAI PCON-CG First Step Manual (5 pages)
Brand:
IAI
| Category:
Controller
| Size: 1 MB
IAI PCON-CG First Step Manual (4 pages)
Brand:
IAI
| Category:
Controller
| Size: 1 MB
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