Hypertherm SYNC Powermax 85 Manuals

Manuals and User Guides for Hypertherm SYNC Powermax 85. We have 2 Hypertherm SYNC Powermax 85 manuals available for free PDF download: Operator's Manual, Quick Reference Manual

Hypertherm SYNC Powermax 85 Operator's Manual

Hypertherm SYNC Powermax 85 Operator's Manual (174 pages)

Brand: Hypertherm | Category: Welding System | Size: 7 MB

Table of Contents

Table of Contents
9
Electromagnetic Compatibility (EMC)

15
Warranty

17
1 Where to Find Information

19
2 Install and Set up the Plasma Power Supply

21
- Make Sure that You Have All the System Components
  22
  - What to Do if Components Are Missing or Damaged
    23
  - System Configurations
    23
  - Hypertherm Plasma Power Supply Ratings
    24
    
    Powermax65 SYNC
    24
    
    Powermax85 SYNC
    26
    
    Powermax105 SYNC
    28
    
    Find System Specifications on the Data Plate
    30
    
    Critical Raw Materials
    31
    
    Find the Part Number for Your System
    31
    
    Symbols and Marks
    32
    
    IEC Symbols
    33
    
    Acoustical Noise Levels
    34
    
    Radio Frequency Identification (RFID) Specifications
    34
  - Cutting Specifications
    35
    
    Maximum Cut Speeds (Mild Steel)
    35
    
    Recommended Cut Capacity - Hand Cutting
    35
    
    Recommended Pierce Capacity
    35
    
    Gouge Capacity
    36
  - Set up the Plasma Power Supply
    36
    
    Plasma Power Supply Dimensions and Weights
    38
    
    Powermax65 SYNC and Powermax85 SYNC
    38
    
    Powermax105 SYNC
    39
    
    Work Lead Weights
    39
  - Connect to Electrical Power
    40
    
    Install a Line-Disconnect Switch
    40
    
    Rated Output (Cutting Power) of the Plasma Power Supply
    41
    
    Requirements for Grounding
    41
    
    Voltage Configurations
    41
    
    Powermax65 SYNC
    42
    
    Powermax85 SYNC
    43
    
    Powermax105 SYNC
    44
  - Prepare the Power Cord and Plug
    45
    
    Install the Power Cord (if Necessary)
    45
    
    Install the Power Plug
    45
    
    Install a 1-Phase Power Cord (CSA Systems Only) (if Necessary)
    47
    
    Use an Extension Cord (if Necessary)
    47
    
    Powermax65 SYNC Systems
    48
    
    Powermax85 SYNC Systems
    49
    
    Powermax105 SYNC Systems
    50
    
    Use a Generator (if Necessary)
    51
    
    Powermax65 SYNC and Powermax85 SYNC Systems
    52
    
    Powermax105 SYNC Systems
    53
  - Connect the Gas Supply
    54
    
    Gas Supply Source
    55
    
    High-Pressure Gas Cylinders
    56
    
    Inlet Gas Pressure Requirements (While Gas Is Flowing)
    58
    
    Maximum Inlet Pressure
    58
    
    Minimum Inlet Pressure
    58
    
    Optimum Inlet Pressure
    58
    
    Cutting
    59
    
    Maximum Control Gouging
    59
    
    Maximum Removal Gouging
    59
    
    Recommended Gas Inlet Flow Rates
    59
    
    Add Additional Gas Filtration (if Necessary)
    60
3 Operate the Plasma System

63
4 Cut with the Hand Torch

95
- About the Hand Torch
  95
- Select the Correct Cutting Cartridge
  96
- Prepare to Fire the Torch
  97
- Start a Cut from the Edge of the Workpiece
  99
- Pierce a Workpiece
  101
- Use a Flushcut Specialty Cartridge
  103
- Guidelines for Hand Torch Cutting
  106
  - Guidelines for Hyaccess Specialty Cartridges
    106
  - Get the most out of Your Cartridges
    107
    
    Signs that a Cartridge Is Near End-Of-Life
    108
  - Hand Torch Components, Dimensions, and Weights
    109
    
    Components
    109
    
    75° Torch
    110
    
    Dimensions
    110
    
    Weights
    110
5 Gouge with the Hand Torch

111
- Select the Correct Gouging Cartridge
  111
- Gouge with the Hand Torch
  112
- Change the Gouge Contour
  114
6 Troubleshoot Common Problems

117
- Start Here: Troubleshooting Checklist
  118
- Common Problems
  123
  - Cold Restarts and Quick Restarts
    124
    
    Do a Cold Restart
    124
    
    Do a Quick Restart
    124
    
    Examine the Gas Pressure
    125
    
    Examine the Gas Quality
    126
  - Common Cutting and Gouging Problems
    127
    
    Hand Cutting Problems
    127
    
    Hand Gouging Problems
    129
  - Fault Codes
    130
    
    Identify Fault Icons
    131
    
    Operational Faults (0-Nn-N)
    132
    
    Remove Fault Code Conditions
    132
    
    Internal Component Faults (1-Nn-N, 2-Nn-N, 3-Nn-N)
    145
    
    Troubleshoot Power-Related Problems with Generators
    145
    
    See Recent Fault Codes (Power Supply Log Screen)
    146
  - Do a Gas Test
    147
    
    Start and Stop a Gas Test in Automatic Gas Pressure Mode
    147
    
    Do a Gas Test in Manual Gas Pressure Mode
    148
  - Adjust System Settings on the Feature Configuration Screen
    149
    
    Basic Mode
    151
    
    Smart Mode
    151
    
    Smart Mode Versus Basic Mode
    151
    
    Set System Settings to Factory Default
    152
  - See System Information
    153
    
    Cartridge Data Screen
    154
    
    Power Supply Data Screen
    156
    
    Cartridge History Screen
    158
    
    Lcd/Control PCB Information Screen
    159
    
    DSP PCB and Power PCB Information Screen
    160
    
    Torch PCB Information Screen
    161
    
    Radio Frequency (RF) Data Screen
    162
    
    Cut Counters Transfer Screen
    163
    
    CNC Interface Settings Screen
    164
7 Complete Regular Maintenance Tasks

165
- Examine the Plasma Power Supply and Torch
  165

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Hypertherm SYNC Powermax 85 Quick Reference Manual

Hypertherm SYNC Powermax 85 Quick Reference Manual (25 pages)

Brand: Hypertherm | Category: Welding System | Size: 3 MB

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