Hypertherm HT2000 Manuals

Manuals and User Guides for Hypertherm HT2000. We have 4 Hypertherm HT2000 manuals available for free PDF download: Instruction Manual, Field Service Bulletin

Hypertherm HT2000 Instruction Manual (289 pages)

200 Volt Plasma Arc Cutting System

Brand: Hypertherm | Category: Welding System | Size: 8.21 MB

Table of Contents
14
Section 1 SAFETY

21
Section 1A

26
Specifications

32
- Introduction
  33
  - Power Supply
    33
  - Remote High Frequency (RHF) Console
    33
  - Remote High Frequency Console
    33
  - Gas Console
    34
  - Motor Valve Console
    34
  - Remote Voltage/Current (V/C) Control
    34
  - Initial Height Sensing (IHS)
    35
  - Timer/Counter
    35
  - Water Muffler
    35
  - System Requirements
    36
  - Power Supply
    36
  - Power Supply
    37
Pre-Installation

42
- Introduction
  43
- Gas Requirements
  43
- Torch Coolant Requirements
  45
- Grounding Requirements
  45
- Power Requirements
  46
  - Line Disconnect Switch
    46
  - Power Cable
    46
  - Positioning the Power Supply
    47
- Electrical Configurations
  48
  - 240/480V Linkboard Configurations
    48
  - 220/380/415V Transformer T1 and T2 Configurations
    49
- Connecting the Power
  51
- Torch Lifter Requirement
  52
- Optional Equipment
  52
  - Water Muffler
    52
  - Initial Height Sensing (IHS)
    53
Installation

54
Section 5 POST-INSTALLATION

89
- Introduction
  89
- System Checkout
  90
Operation

96
- Front Panel Controls and Indicators
  97
  - Power Supply
    97
  - STATUS Indicators before Startup
    98
  - Gas Console
    99
  - Digital Remote (DR) V/C Module
    101
  - Programmable Remote (PR) V/C Module
    102
  - Timer / Counter
    102
- Noise Levels (Decibels)
  103
- Daily Start-Up
  104
  - Check Torch
    104
  - Turn Gases on
    104
  - Turn Power Supply on and Adjust Voltage/Current
    105
  - Adjust Preflow Gases
    105
  - Adjust Cut Flow Gases and Prepare for Cutting
    106
- Common Cutting Faults
  106
- Technical Questions
  107
- Cut Charts
  107
- Conversions
  107
- Changing Consumable Parts
  132
  - Removal and Inspection
    132
  - Replacement
    133
  - Changing the Water Tube
    134
- How to Optimize Cut Quality
  135
  - Tips for Table and Torch
    135
  - Plasma Set-Up Tips
    135
  - Maximize the Life of Consumable Parts
    135
  - Additional Factors of Cut Quality
    136
  - Additional Improvements
    137
Operation: Argon-Hydrogen Manifold

138
- Front Panel Controls and Indicators
  139
- Installation
  140
- Operation
  143
  - Check Torch
    143
  - Turn Gases on
    143
  - Turn Power Supply on and Adjust Voltage/Current
    144
  - Adjust H35 Gas Flow
    144
  - After Cutting with Argon-Hydrogen
    145
Maintenance

146
- Introduction
  147
- Routine Maintenance
  148
  - Torch and Torch Leads
    148
  - Power Supply
    148
  - Gas Console
    149
  - Motor Valve Console
    149
  - RHF Console
    150
- Startup Sequence
  150
- Initial Checks
  152
- Troubleshooting
  155
- STATUS LED Troubleshooting
  160
- Chopper Module Test Procedure
  164
- Error Codes
  166
  - Analog Board LED Functions
    167
  - Relay Board LED Function List
    168
  - Relay Board LED Status Conditions
    168
- Coolant Flow Test Procedure
  170
  - Check Reservoir Coolant
    170
  - Verify Flow Rate Return from Torch
    170
  - Verify Flow Rate to Torch
    171
  - Check Pump, Motor and Solenoid Valve
    172
- Torch Coolant Draining
  173
- Preventive Maintenance Schedule
  174
Parts List

176
- Introduction
  177
- System Parts Diagram
  177
- Power Supply
  178
  - Front Panel
    180
  - Control Panel
    181
  - Base Plate and Components
    182
  - Center Wall Right Side
    184
  - Center Wall Left Side
    186
  - Front Wall Inside
    188
  - Rear Wall Inside
    190
  - High Frequency and I/O PCB
    192
  - Rear Wall Outside
    194
- Remote High Frequency Console
  196
  - Spark Gap Assembly
    198
- Gas Console
  200
- Motor Valve Console
  202
- Remote V/C - Programmable (PR) Control Station
  206
- IHS Console
  208
- Timer/Counter
  210
- Hyspeed HT2000 Machine Torch
  212
- Hyspeed HT2000 Stainless Steel Machine Torch
  212
- Torch Mounting Bracket
  212
- Torch Mounting Bracket
  214
- Lead Packages
  229
- Recommended Spare Parts
  230
  - Power Supply
    230
  - Remote High Frequency Console
    230
  - Gas Console
    231
  - Motor Valve Console
    231
Wiring Diagrams

232
- Introduction
  232
- Wiring Diagram Symbols
  232
Appendix A IEC SYMBOLS

264
- IEC Symbols Used
  264
Iec Symbols

264
Propylene Glycol Safety Data

266
- Benzotriazole Safety Data
  
  266
Appendix B PROPYLENE GLYCOL SAFETY DATA

277
Aeration Manifold

277
Appendix C AERATION MANIFOLD

278
Air Filters

278
Appendix D AIR FILTERS

280
Electromagnetic Compatibility (Emc

280
Appendix E ELECTROMAGNETIC COMPATIBILITY (EMC)

281
- General
  281
- Power Cable
  281
- Connect Power Cable
  281
  - Power Supply
    281
  - Line Disconnect Switch
    283
- EMI Filter Parts List
  284
Appendix F SYSTEM GROUNDING

286
- System Grounding Requirements
  286
- Suggested Ground Cable Routing
  286
  - Power Supply
    286
  - Equipment Grounding
    286
  - Work Table Grounding
    287
System Grounding

286

Hypertherm HT2000 Instruction Manual (39 pages)

Water Muffler

Brand: Hypertherm | Category: Water System | Size: 0.55 MB

Hypertherm HT2000 Field Service Bulletin (36 pages)

Quick Disconnect, Torch Upgrade

Brand: Hypertherm | Category: Flashlight | Size: 1.95 MB

Hypertherm HT2000 Field Service Bulletin (5 pages)

THC Motherboard Relay Replacement

Brand: Hypertherm | Category: Welding System | Size: 0.24 MB

Hypertherm Categories

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More Hypertherm Manuals

Hypertherm HT2000 Manuals

Hypertherm HT2000 Instruction Manual (289 pages)

Table of Contents

Section 1 SAFETY

Section 1A

Sécurité

Specifications

Pre-Installation

Installation

Section 5 POST-INSTALLATION

Operation

Operation: Argon-Hydrogen Manifold

Maintenance

Parts List

Wiring Diagrams

Appendix A IEC SYMBOLS

Iec Symbols

Propylene Glycol Safety Data

Benzotriazole Safety Data

Appendix B PROPYLENE GLYCOL SAFETY DATA

Aeration Manifold

Appendix C AERATION MANIFOLD

Air Filters

Appendix D AIR FILTERS

Electromagnetic Compatibility (Emc

Appendix E ELECTROMAGNETIC COMPATIBILITY (EMC)

Appendix F SYSTEM GROUNDING

System Grounding

Hypertherm HT2000 Instruction Manual (39 pages)

Table of Contents

Safety, Introduction & Specifications

Installation

Illustrations

Operation & Maintenance

Standard Components

Appendix

Hypertherm HT2000 Field Service Bulletin (36 pages)

Table of Contents

Hypertherm HT2000 Field Service Bulletin (5 pages)

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