HYOSUNG GT 650 Motorcycle Manuals

HYOSUNG GT 650 Motorcycle Manuals

Manuals and User Guides for HYOSUNG GT 650 Motorcycle. We have 1 HYOSUNG GT 650 Motorcycle manual available for free PDF download: Service Manual

HYOSUNG GT 650 Service Manual

HYOSUNG GT 650 Service Manual (210 pages)

Brand: HYOSUNG | Category: Motorcycle | Size: 6 MB

Table of Contents

General Information 1

6
- How to Use this Manual
  3
- Table of Contents
  6
- General Precautions
  7
- Serial Number Location
  9
- Fuel, Oil and Engine Coolant Recommendations
  10
  - Engine Coolant
    11
- Break-In Procedures
  12
- Cylinder Classification
  12
- Exterior Illustration
  13
- Specifications
  14
Periodic Maintenance 2

16
- 2-1 Periodic Maintenance
  17
- Periodic Maintenance Schedule
  17
  - Periodic Maintenance Chart
    17
  - Lubrication Points
    18
- Maintenance Procedures
  19
  - Valve Clearance
    19
  - Engine
    20
  - Spark Plug
    21
  - Exhaust Pipe Nuts and Muffler Mounting Bolts
    22
  - Air Cleaner
    23
  - Carburetor
    23
  - Fuel Hose
    24
  - Clutch
    25
  - Engine Oil
    25
  - Engine Oil Filter
    27
  - Drive Chain
    28
  - Brake System
    30
  - Steering
    34
  - Front Fork
    34
  - Rear Suspension
    34
  - Tire
    35
  - Chassis Bolts and Nuts
    35
  - Engine Coolant
    36
  - Radiator Hose
    38
  - Compression Pressure
    39
  - Oil Pressure
    40
Engine

41
- Engine Removal and Reinstallation
  42
  - Engine Removal
    42
  - Clutch Cable
    44
  - Engine Reinstallation
    48
- Engine Disassembly
  50
  - Starter Motor
    50
  - Thermostat
    50
  - 2Nd Air Valve
    51
  - Cylinder Head Cover
    51
  - Piston
    55
  - Magneto Cover
    55
  - Magneto Rotor
    56
  - Clutch Cover
    57
  - Clutch
    58
  - Primary Drive Gear
    59
  - Oil Pump
    59
  - Gearshift Shaft
    60
- Engine Component Inspection and Service
  62
  - Valve Spring
    65
  - Cam Chain Tension Adjuster
    66
  - Piston Ring End Gap Inspection
    68
  - Oil Jet
    72
- Engine Reassembly
  80
  - Piston Ring
    90
  - Cylinder Head
    91
  - Fuel System
    99
    
    Fuel Pump
    101
    
    Float Height Adjustment
    106
Cooling System

108
- Engine Coolant
  109
- Cooling Circuit
  110
- Radiator
  110
  - Inspection and Cleaning
    111
- Cooling Fan
  113
- Cooling Fan Thermo-Switch
  114
- Engine Coolant Temperature Sensor
  115
- Thermostat
  116
- Water Pump
  118
  - Reassembly and Installation
    120
Electrical System

122
- Location of Electrical Components
  123
- Ignition System
  125
- Charging System
  129
- 6-11 Electrical System
  133
  - Starter System Description
    133
  - Starter Motor Inspection
    135
  - Combination Meter
    139
  - Chassis
    140
  - Recharging Operation
    142
- Battery
  133
- Starter System and Side Stand Ignition Interlock System
  133
Chassis

143
- Exterior Parts
  144
  - Front Fender
    144
  - Rear Seat
    144
  - Front Seat
    144
- Front Wheel
  145
- Front Brake
  149
  - Brake Fluid Replacement
    150
  - Brake Pad Replacement
    150
  - Caliper Disassembly
    150
  - Caliper Inspection
    151
  - Caliper Reassembly
    152
  - Master Cylinder Disassembly
    153
  - Master Cylinder Inspection
    154
- Handlebars
  156
- Front Fork
  158
  - Front Fork Setting
    165
- Steering
  166
- Rear Wheel
  169
- Rear Brake
  173
- Rear Shock Absorber
  175
- Swingarm
  176
Servicing Information

179
- Troubleshooting
  180
- Special Tools
  188
- Tightening Torque
  191
- Service Data
  193
  - Tire Pressure
    202
- Wire and Cable Routing
  203
- Wiring Diagram
  207

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