Sign In
Upload
Manuals
Brands
HP Manuals
Power Tool
Indigo Press WS4000
HP Indigo Press WS4000 Manuals
Manuals and User Guides for HP Indigo Press WS4000. We have
1
HP Indigo Press WS4000 manual available for free PDF download: Service Manual
HP Indigo Press WS4000 Service Manual (221 pages)
Brand:
HP
| Category:
Power Tool
| Size: 28 MB
Table of Contents
Table of Contents
2
1 Purpose
10
Components
10
2 Implementation
11
Estimated Installation Time
11
Required Special Training
12
Special Jigs and Tools
12
3 Prerequisites
12
4 Procedure
13
Preliminary Steps
13
Figure 1 ILD Bracket
13
Figure 2 Font Manager Window
13
Figure 3 Export Window
14
Figure 4 Press Configuration Window, Configuration Management Tab
14
Installing the ILD Firmware Update
15
Figure 5 Removing the Upper Nip Cover
15
Figure 6 ILD Hand Knobs
16
Figure 7 Removing the ILD Connector
17
Figure 8 Cable
17
Figure 9 Connecting the Cable to the ILD
18
Figure 10 Flash Memory Loader - Main Menu
19
Figure 11 File Select Option
19
Figure 12 Downloading File
20
Figure 13 Download Complete
20
Figure 14 Flash Memory Loader - Main Menu
21
Figure 15 Fastening Software Version Label to ILD
21
ILD Troubleshooting
22
Figure 16 Connection Error Message
22
Replacing the PLC Memory Cartridge
23
Figure 17 Systab Window Showing Angletostartmeasure Parameter
23
Figure 18 PLC Panel
23
Programming the PLC
24
Downloading Software to the Unidrives Using Winflasher 3
25
Figure 19 Unidrive Port
25
Programming the Touch Screen
28
Figure 20 Touch Screen Control Panel
29
Unidrive - User Defined Error Messages (Trips)
31
HP Indigo Press Software Version 6.2.1 Installation
32
Figure 21 Press Setup, Setup Data Folders Window
33
Figure 22 Systabinit.pl Message
33
Figure 23 Launch Failure Warning
34
Figure 24 Alert Message
35
Figure 25 HP Indigo RIP Window
35
Reinstalling the Ink File
36
Hardware Configuration (Software Only)
36
Figure 26 RIP Administration Window, RIP Configurations Tab
36
Software Testing Procedures
37
Figure 27 System Table Editor Whs_R_Configuration Parameter
37
Figure 28 System Table Editor Whs_R_Sw_Ver Parameter
38
Automatic Machine LUT
39
Scaling
39
Figure 29 Opening the Substrate Scaling Correction Wizard
40
Figure 30 Warning to Verify Motion Profile
40
Figure 31 Opening the Press Configuration Parameters
41
Figure 32 Motion Profile Field on Press Configuration Screen
42
Figure 33 Substrate Scaling Correction Wizard Print Step
43
Figure 34 Notification to Go to Ready Mode
43
Figure 35 RL Conflict Notification Message
44
Figure 36 MMI Screen to Recalibrate Press
45
Figure 37 Periphery Edge Lines
46
Figure 38 Measuring the Values on the Scaling Job Printout
46
Figure 39 Directions for Measuring Scaling Job as Found on Job Sheet
47
Figure 40 Substrate Scaling Correction Screen Enter Values Step
48
Figure 41 Enter Values Step with New Values Entered
48
Figure 42 Values Within Tolerance Appear in Green
49
Figure 43 Substrate Scaling Correction Wizard Analysis Step
50
Figure 44 Substrate Scaling Correction Wizard Fix Step
51
Figure 45 Finish Button
52
Printing the CATP Job
53
End of the Software Upgrade Section of the FCO
53
Performing the Hardware Configuration for Cluster 1 Components
53
Figure 46 Web Handling Field Default Web Scaling Correction Parameter
53
Total Shutdown Procedure
54
Preliminary Steps for Changing the Cluster 1 Hardware Components on the Press
54
Figure 47 Removing Junction Box
55
Removing the Unwinder Vacuum Box
56
Figure 48 Unscrewing the Bottom Cover
56
Figure 49 Pull out the Bottom of the Front Unwinder Cover
57
Figure 50 Disconnecting Unwinder Rear Panel
58
Figure 51 Removing the Unwinder Rear Panel
59
Figure 52 Lifting off Unwinder Front Door
59
Figure 53 Take out Unwinder Deflector Roller to Remove Vacuum Box
60
Figure 54 Removing Unwinder Lower Roller Screw on Front Wall
61
Figure 55 Removing Unwinder Lower Roller Screw on Rear Wall
62
Figure 56 Unwinder Side Understep Roller to be Replaced
63
Figure 57 Input Press Side Understep Roller to be Replaced
64
Figure 58 Removing the Unwinder Nip Roller Drive Motor
65
Figure 59 Unplugged Vacuum Box Sensor
65
Figure 60 Removing Vacuum Box Bracket Screws
66
Figure 61 Rear Vacuum Box Bracket Spacer
66
Installing the Inverters in the Electric Cabinet
67
Figure 62 VBFU and VB1 Inverters
67
Figure 63 Electric Cabinet before Inverter Installation
68
Figure 64 22Q3 and 22Q5 Switches
69
Figure 65 71K1, 71K2 and 71K4 Circuit Protectors
70
Figure 66 X15, X16 AC Block Connection
71
Figure 67 Blower Connector Boxes
72
Figure 68 Blower Wiring
73
Figure 69 60A0 Power Supply
74
Figure 70 60A5 Electronic Block
75
Figure 71 Wrapping Two Exposed Red Wires
75
Figure 72 New 22Q3 and 22Q5 Circuit Breakers
76
Figure 73 Inverters Installed on Electric Cabinet
77
Figure 74 Blower Connector Box Connections
78
Figure 75 3 Brown Wires to the 22Q3 Breaker
79
Figure 76 Connecting the 60A0 Power Supply
80
Figure 77 Unidrive
81
Figure 78 Unwinder Junction Box
82
Figure 79 Side View of the Connector Terminal
83
Figure 80 Unwinder Junction Box Connections Closeup
83
Figure 81 Press Junction Box
84
Figure 82 Press Junction Box Connections Closeup
85
Figure 83 Running the Vacuum Box Sensor Cable to the Vacuum Box
86
Installing the Unwinder Vacuum Box
88
Figure 84 Input Side Vacuum Box Brackets
88
Figure 85 Vacuum Box Hoses with Clamps Alternated
89
Figure 86 Unwinder Vacuum Box Ground Cables
89
Installing the Unwinder Nip Roller Drive Motor
90
Installing the Unwinder Bottom Roller
90
Figure 87 Installing the Unwinder Nip Roller Drive Motor
90
Figure 88 Unwinder Lower Roller
91
Figure 89 Installing Unwinder Roller Screws
91
Figure 90 Installing the Stepping Plate Deflector Roller
92
Figure 91 Long Brush Assembly for the Unwinder Bottom Roller
92
Figure 92 Clamps on the Right and Left Sides of the Roller Axle
93
Figure 93 Long Antistatic Brush Installed on the Unwinder Bottom Roller Axle
93
Figure 94 Longer and Shorter Axles on Understep Roller Input Press Side
94
Installing the Tension in Web Label on the Unwinder
95
Figure 95 Longer and Shorter Axles on Understep Roller Unwinder Side
95
Figure 96 Placement of Tension in Web Label
96
Removing the Printing Engine FP (Substrate Transport) Motor
97
Figure 97 Disconecting Ground Cable
97
Figure 98 Disconnecting the Encoder and Power Supply
98
Figure 99 Four Screws that Secure the Motor to the Wall
99
Figure 100 Loosen Long Belt on Motor Drive Shaft
99
Removing the Input Assembly
100
Figure 101 Motor Plate and Input Section Drive Belt
100
Figure 102 Impression Encoder Connector
101
Figure 103 Input Side Ground Cables
102
Figure 104 Removing Input Side Vacuum Box Bracket
103
Figure 105 Output Side Vacuum Box Brackets
103
Removing the Printing Engine Vacuum Box
104
Figure 106 Vacuum Box Sensor Cable Molex and Vacuum Hoses
104
Remaining Steps in Removal of the Printing Engine Vacuum Box
105
Removing the Output Assembly
105
Figure 107 Removing the Interlock
105
Figure 108 Removing the Interlock Cable Bracket
106
Figure 109 Pneumatic Manifold
107
Figure 110 Top and Bottom Ground Cables on Rear Output Wall
108
Figure 111 Removing Output Guard Interlock Cables
108
Figure 112 Pushing Molex out of Bracket
109
Figure 113 Removing Output and Exit Nip Guard Interlock Cables
109
Replacing the Output Rollers and Web Break Sensor
110
Figure 114 Homing Sensor
110
Figure 115 Replacing Output Rollers and the Web Break Sensor
111
Figure 116 New Rollers from Kit
112
Replacing the Web Break Sensor
113
Figure 117 Sensor Kit Parts
113
Figure 118 Extra Sensor Bracket
113
Figure 119 Position of the Reflector the Reflector Plate and the Bar
114
Figure 120 Screwing Reflector on Support Bar
114
Figure 121 Web Break Sensor Assembly as Seen from Inside Press
115
Figure 122 Screw Sensor on the Bottom of the Sensor Plate
115
BID Knobs Bracket
116
Figure 123 Output Side-Printing Engine
116
Figure 124 Press Output with Output Assembly Cover Removed
116
Figure 125 Marking Knobs
117
Figure 126 BID Engage Knob Removal
118
Figure 127 BID Engage Assembly
118
Figure 128 Routing BID 1 Cable
119
Figure 129 BID 7 Cable Location
119
Figure 130 New BID 7 Assembly
120
Figure 131 New BID 7 Assembly in Place
120
Figure 132 Mark BID Knobs
121
Figure 133 Output View-Fully Assembled
121
Installing the ILD Cooling System
122
Figure 134 ESB Board with Old Connector on J38
122
Figure 135 Ceiling Cover Gasket
123
Figure 136 Removing the Right Molex from the GDB Panel
123
Figure 137 CC108C Cables Pulled from ESB Board on Back of Press
124
Figure 138 Output Assembly Front Cover
125
Figure 139 Laser Shroud Tube Assembly Seen from Output of Press
125
Figure 140 Roof Top Panel and Left Channel Cover Removed
126
Figure 141 Running the CC108C Cable from the ESB Board to the Left Channel
127
Figure 142 MPT-4099-51 Light Guard Assembly
128
Figure 143 ILD Cooling Assembly P/N 245-00840
129
Figure 144 ILD Cooling Fan and CC108C Connectors
129
Black Rod Replacement
130
Figure 145 Scorotrons and Scorotron Bridge
130
Figure 146 Removing the Scorotrons
131
Figure 147 Scorotron Bridge Control Handle
131
Figure 148 Removing the Screw from the Back of the Pivot Shaft
132
Figure 149 Removing the C Clips from the Pivot Shaft
132
Figure 150 Removing the Pivot Arms
133
Figure 151 Removing Screw from Front Side of Pivot Shaft
133
Installing the Output Assembly
134
Figure 152 Spacers between the Drive Motor and the Plate
135
Figure 153 Washer Screw and Anaerobic Adhesive
135
Figure 154 Reconnecting Encoder and Power Connectors
136
Figure 155 Push Interlock Cable Molex Connector through the Wall
137
Figure 156 Connect the Interlock Molex
137
Figure 157 Secure the Interlock and Pneumatic Piston
138
Figure 158 Replacing the Interlock Cable Cover
139
Figure 159 Pneumatic Manifold
139
Figure 160 Connecting the Manifold Connector
140
Figure 161 Connecting the Main Air Supply to the Manifold
141
Figure 162 Engage NIP Roller Air Hoses
142
Figure 163 Attaching the Ground Cables
142
Installing the Printing Engine Vacuum Box
143
Figure 164 Vacuum Box Supporters
144
Figure 165 Installed Vacuum Box Supporters
144
Figure 166 Vacuum Box Ground Cables
145
Figure 167 Installing Input and Output Side Vacuum Box Brackets
147
Figure 168 Vacuum Box Hoses with Clamps Alternated
148
Figure 169 Cables from Touchscreen to Junction Box and Profibus
149
Installing the Input Assembly
150
Figure 170 Motor Plate Position
151
Replacing the FP Motor Belt
152
Figure 171 Installing Motor on Output Assembly Wall
152
Figure 172 Removing the Preheater Connector Bracket Cover
153
Figure 173 Removing the Preheater Spindle Screws
153
Figure 174 Removing the Reheater Spindle and Spring
154
Figure 175 Loosen the Inner Locking Screw
154
Figure 176 Removing the Inner Gear Pin
155
Figure 177 Sliding out the Input Section Drive Belt
155
Figure 178 Replacing the Preheater Spidle and Screw
156
Figure 179 Gates Sonic Meter 505C
157
Figure 180 Measuring Belt Tension
157
Figure 181 Plucking the Belt to Get a Reading
158
Figure 182 Belt Locations
159
Installing the Anti-Drip Kit Assembly
160
Figure 183 Loosening the Motor Bracket
160
Figure 184 Parts to be Installed
160
Figure 185 New Parts in Place-Press Feed Side
161
Figure 186 Press Input
161
Figure 187 Press Front
162
Figure 188 Remove Cleaning Station Connector
162
Figure 189 Remove the Cleaning Station
163
Figure 190 IR Sensor and Bracket
163
Figure 191 Remove IR Sensor Electrical Connector
164
Figure 192 Remove IR Sensor Bracket
165
Figure 193 Remove Tray below PIP Drum
166
Figure 194 Remove Two Tray Support Screws in Front
166
Figure 195 Remove Tray Support Screw in Rear of Press
167
Figure 196 Remove the Rear Bracket
167
Figure 197 Install New Rear Bracket and Cable Clamp
168
Figure 198 Install Catch Tray below PIP Drum
169
Figure 199 Fasten Catch Tray Support Screw in Rear of Press
169
Figure 200 Fasten Catch Tray Support Screws in Front of Press
170
Figure 201 Install New IR Sensor Bracket
170
Figure 202 Insert IR Sensor Cable through Wall and Attach IR Sensor Cable
171
Figure 203 Connect Mating Connectors
171
Figure 204 Move Bracket to Center
172
Figure 205 Attach Gutter
172
Installing the Printing Engine Antistatic Brushes
173
Figure 206 Antistatic Brush on Second Transfer Knob Housings
173
Figure 207 Short Antistatic Brush and Inspection Plate
173
Figure 208 Short Anistatic Brush Installed on the Inspection Plate
174
Figure 209 Pin on Output Assembly for Inspection Plate
174
Figure 210 Inspection Plate and Antistatic Brush Installed
175
Figure 211 Long Brush Brass Rod and Clamps
175
Leveling the Press
176
Figure 212 Clamps on the Right and Left Sides of the Roller Axle
176
Figure 213 Long Antistatic Brush Installed on Lower Exit Roller Axle
176
Figure 214 Leveling the Press
177
Figure 215 Leveling the Press
177
Figure 216 Leveling Pad Height Adjustment Bolt
178
Aligning the Unwinder to the Press
179
Figure 217 Leveling the Vacuum Box
179
Figure 218 Distance Jig
180
Figure 219 Using the Distance Jig
180
Rewinder Antistatic Bars
181
Figure 220 Antistatic Bars and Brackets
181
Figure 221 Final Placement of Rewinder Antistatic Bars
181
Figure 222 Removing the Screws
182
Figure 223 Bracket and Slot
182
Installing the ILD Cooling Assembly on the ILD Support Bar
183
Figure 224 Brackets Facing Center of Table
183
Figure 225 ILD Cooling Unit on Its Bracket
184
Figure 226 Aligning the ILD Sight Blade on the ILD Bar
184
Powering up the Press
185
Setting Inverter Parameters for the Press
185
Figure 227 Inverter Panel
185
Setting Position of the Vacuum Box
187
Post Installation Procedures
187
Corner Job Calibration
188
Figure 228 Damaged Impression Roller
188
Figure 229 Printing the Rectangle (Corner) on the Drum
190
Figure 230 Measuring from the Left Side of the Drum (Old and New Drums)
191
Troubleshooting
192
Calibrating the Vacuum Box and Web Break Sensors
192
Figure 231 Using the Corner Jig
192
Figure 232 Tape down the Sponge on the Sensor Strip
193
Figure 233 Ensure the Sensor Mode Is Set to D
193
Figure 234 Lit Leds Seen from the End of the Sensor Strip on Vacuum Box
194
Figure 235 Checking the Sensor on the Vacuum Box
195
Figure 236 Vacuum Box TSP Screen Showing Only the Middle Sensor Is Covered
196
Figure 237 Ensure the Sensor Mode Is Set to D
196
Vacuum Box Sensor Troubleshooting
197
Figure 238 Diagnostic Screen
198
Figure 239 Remove the Sensor
199
Figure 240 Removing Clip from the Sensor
200
Figure 241 Pull Sensor off Its Base
200
Figure 242 Fitting Sensor into Sensor Base
200
Downloading Parameters to the Unidrive Using Unisoft
201
Figure 243 Clip Fits into the Sensor
201
Figure 244 Unidrive Keypad
201
Downloading System Files to the Unidrive
203
5 Test Procedures
205
BID Knobs Bracket for Ws4000
205
ILD Cooling System
205
Anti-Drip Kit Assembly
205
Rewinder Antistatic Bars
205
Printing CATP Job
206
6 Parts List
206
ILD Cooling System
206
BID Knobs Bracket for Ws4000
206
Anti-Drip Kit Assembly
206
FCO Parts
206
Spare Parts
206
7 Materials Disposition
206
Scorotron Black Rod Replacement
207
ILD Cooling System
207
Anti-Drip Kit Assembly
207
8 Appendix
207
Replacing the Second Transfer Knob
215
Figure 245 Knobs and Housings on Input Assembly Wall
215
Figure 246 Unscrew the Screw that Secures the Adjustment Knob
215
Figure 247 Lifting off the Knob Cover
216
Figure 248 Set Screw
216
Figure 249 Removing C Clip
217
Figure 250 Installing Housing on Input Assembly Wall
217
Figure 251 Closeup of Outside of Wall
218
Figure 252 Second Transfer Cable in Housing
218
Figure 253 Second Transfer Cable Clip
219
9 Attached Documents
220
Advertisement
Advertisement
Related Products
HP Indigo press 3050
HP Indigo press 3500
HP Indigo press 5500
HP Indigo press 5000
HP Indigo press ws4500
HP ProLiant WS460c Gen8
HP ProLiant WS460c G6 Workstation Blade
HP ProLiant WS460c Gen9
HP Indigo press ws4050
HP WS230AA
HP Categories
Desktop
Laptop
Server
Monitor
Switch
More HP Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL