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Jet-Ex 5D
Hobart Jet-Ex 5D Manuals
Manuals and User Guides for Hobart Jet-Ex 5D. We have
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Hobart Jet-Ex 5D manual available for free PDF download: Operation And Maintenance Manual
Hobart Jet-Ex 5D Operation And Maintenance Manual (139 pages)
500285 series Generator Sets
Brand:
Hobart
| Category:
Inverter
| Size: 4.75 MB
Table of Contents
General
3
Safety Warnings and Cautions
3
Shock Prevention
3
Bodily Injury Prevention
4
Fire and Explosion Prevention
4
Service and Maintenance
4
Toxic Fume Prevention
4
Equipment Precautionary Labels
5
Medical and First Aid Treatment
5
Description
7
Engine, Generator and Controls
7
Table of Contents
9
Chapter 1 . Description/Operation
13
Description/Operation
13
Section 1. Description
13
General
13
Options
13
Standard
13
Jet-Ex 5D Generator Set
14
Orientation
16
Identification
16
Canopy
16
Engine, Generator, and Controls
16
General
16
Contactor
17
Generator Set Components
17
Rectifier Assembly
17
Engine Faults
20
Ammeter Shunt
21
Contactor K402
21
Generator
21
Rectifier Assembly
21
Control Box Assembly (Front)
22
Control Box Assembly (Front)
23
Control Box Assembly (Interior View)
26
Control Box Assembly (Interior)
27
Emergency Shut down Device
27
Special Features
13
Section 2. Preparation for Use, Storage or Shipping
29
General
29
Inspection/Check
29
Output Cable Requirements and Installation
29
Output Cable Connections (Right Side of Unit)
30
Preparation for Storage
31
Preparation for Shipping
31
General
31
Long Time Storage
31
Temporary Storage
31
Operating the Generator Set
33
Pre-Start Inspection
33
Pre-Start Instructions
33
General
33
Section 3. Operation
33
Control Box Assembly (Front View)
34
Deliver Power
35
Generator Operation
35
Starting the Engine
35
Stop Operation (Shutdown)
35
Adverse Weather Precautions
36
Cold Weather Operation
36
Emergency Conditions
36
Fuel Storage
36
Operation in Extremely Dusty Conditions
37
Operation in Hot and Humid Conditions
37
Operation in Salt Water Areas
37
Engine and Related Components
39
Chapter 2. Servicing / Troubleshooting
39
Section 1. Maintenance Inspection/Check
39
General
39
Maintenance Schedule Check Sheet
39
Time Intervals
39
Inspection/Check/Maintenance Schedule
40
Inspection and Cleaning
41
Generator Controls
43
Lubrication Chart
43
Section 2. Maintenance Procedures
43
Engine
43
Lubricants
45
Symbols and Time Intervals
45
Servicing the Air Cleaner
46
Servicing the Fuel Filter
46
Drive Belt Service
46
Engine Cooling System
46
Antifreeze
47
Battery Care
47
Battery Location and Accessibility
47
Radiator Cap Removal
47
Rust Inhibitor
47
Battery Service
47
General
47
Liquid Level (if Battery Is Not Maintenance Free)
47
Cleaning the Battery
48
Generator Revolving Field Brushes
48
Testing a Battery
48
Generator Maintenance
49
Brush Service
49
Generator Revolving Field Brush Replacement
49
Adjustment/Test
51
Testing the Generator Set
51
General
51
Pre-Operational Test Procedures
51
Operational Tests
53
Voltage Regulator Adjustment
54
Line Drop Compensation
54
Volt Adjustment
54
Equipment for Troubleshooting
55
Connections and Wiring
55
Section 4. Troubleshooting Procedures
55
General
55
Troubleshooting Chart
55
Description
55
Use of the Troubleshooting Chart
55
Safety Precautions
55
Diagrams
55
Engine and Controls
61
Section 5. Troubleshooting Charts
61
Chapter 3. Major Overhaul
69
Coupling Assembly
69
Overhaul/Major Repair
69
Section 1. Flexible Coupling
69
General
69
Coupling Screws (Routine Coupling Maintenance)
70
Access to Coupling Screws
70
Remove Coupling Assembly
71
Separate Engine and Generator
71
Disassembly
71
Coupling Service
72
Cleaning
73
Coupling Installation and Reassembly of Engine and Generator
73
Assembly Procedure Illustration
74
Run-In and Periodic Check
75
Explanation of Parts List
77
Chapter 4. Illustrated Parts List
77
Section 1. Introduction
77
General
77
Purpose
77
Arrangement
77
Explanation of Manufacturer's (Vendor) Code List
79
Manufacturer’s Codes
79
Explanation of Parts List Arrangement
81
Symbols and Abbreviations
81
Battery Components
94
Muffler Components
96
Contactor Components
100
Engine Components
102
Cooling System Components
104
Fuel System Components
106
Generator Assembly
108
Brushholder Assembly
110
Air Cleaner Components
112
Trailer Components
114
Numerical Index
119
Manufacturer’s Listing
123
Options/Features
133
Wet-Stacking in Generator Set
137
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