Haulotte HTL 4010 Manuals

Manuals and User Guides for Haulotte HTL 4010. We have 1 Haulotte HTL 4010 manual available for free PDF download: Operator's Manual

Haulotte HTL 4010 Operator's Manual (224 pages)

TELESCOPIC HANDLERS

Brand: Haulotte | Category: Boom Lifts | Size: 14 MB

Table of Contents
3
Operator's Manual

9
After Sales Service

9
Compliance

10
HAULOTTE Services® Contact Details

11
Safety Precautions

13
Recommendations

13
- Operator's Manual
  13
- Symbols Used
  13
- Label Colors
  14
Operation Instructions

15
- Prohibitions
  15
- Potential Risks
  15
- Tip-Over Hazards
  15
- Electrical Hazards
  18
- Travel Hazards
  20
- Load Falling Hazards
  21
- Mechanical Attachment Locking Device
  21
- Driving Hazards on Slopes
  22
- Pinching and Crushing Hazards
  23
- Risk of Falling
  24
- Chemical Hazards
  24
Intervenor's Responsibility

25
Owner's (or Hirer's) Responsibility

25
Employer's Responsibility

25
Trainer's Responsibility

25
Operator's Responsibility

25
Inspection and Maintenance

26
Pre-Operation and Controls

27
Checks before Use

27
- General Mechanical Functions
  27
Pre-Operation Checks and Inspection

29
Safety Stickers

33
- Red Labels
  33
- Yellow Labels
  35
- Other Labels
  37
- Identification
  39
- Operator's Cab
  45
- Controls
  45
- Pedals
  47
- Steering Column
  48
- Steering Column Adjustment
  49
- Operator's Seat
  50
- Heating and Ventilation
  51
- Air-Conditioning(Optional)
  51
- Instrument/Control Panel
  52
- Joystick
  59
- Left-Hand Control Panel
  61
- Load Moment Indicator (LMI)
  63
- Rear-View Mirrors and Windows
  65
- Radio-Control Emitter
  68
- Safety Devices
  70
- Activation of Controls
  70
- Detection of Internal Fault
  70
- Overload
  70
Operation

71
Engine

71
- Starting the Engine
  71
- Operational Checks
  72
- During the Warm-Up Period
  72
- When the Engine Is Running
  72
- Starting the Engine with a Booster Battery
  72
- Normal Engine Operation
  73
- Engine Shut-Down Procedure
  73
- Parking Brake Operation
  73
Operation with a Load

74
- Load Lifting Safety
  74
- Before Lifting a Load
  74
- For Operation with Non-Suspended Load
  74
- For Operation with Suspended Load
  74
- Transporting the Load
  75
- For Operation with Non-Suspended Load
  75
- For Operation with Suspended Load
  75
- Dumping Procedure
  75
- Stabiliser Operation Procedure (HTL 4010)
  76
- Placing the Load
  76
- Disengaging the Load
  76
Road Operation

77
Loading and Securing for Transport

78
Attachments

81
Approved Attachments

81
Unapproved Attachments

81
Telehandler/Attachment/Fork Capacities

82
Using the Capacity Chart with Forks

83
Attachment Installation

89
Attachments

92
Emergency Procedure

99
Towing a Broken-Down Vehicle

99
- General Precautions
  99
- Releasing the Axle Brake for Towing
  100
- Parking Brake Deactivation
  100
- Parking Brake Reactivation
  100
Emergency Boom Lowering

101
- Manual Boom Lowering (Emergency Mode)
  101
Emergency Exit from Cab

102
Technical Characteristics

103
Main Characteristics

103
- Standard Equipment
  105
- Optional Equipment
  106
- Slings Attached 3T (6,615 Lb)
  106
- Main Components
  106
- Characteristics
  106
- Control
  106
- Operation
  107
- Lubrication and Maintenance
  107
Overall Dimensions

108
Working Area

110
- Machine HTL4010
  110
- Machine HTL3510
  110
- Machine HTL3010
  111
- Machine HTL7732
  111
Noise Emission Level

112
Telehandler Vibration

113
Lubrication and Maintenance

115
Maintenance Guidelines

115
Maintenance Instructions

116
Repairs and Adjustments

121
Lubrication and Maintenance Schedule

122
General Program / Recommendations

132
Detailed Program

136
General Points

161
- Mechanical
  161
- Bolts and Tightening Torques
  161
- Pins and Bearings
  161
- Bearings
  162
- Hydraulics
  163
- Replacing Damaged of Hoses
  163
- Evaluation of Leaks on Hydraulic Cylinders
  164
- Electric
  165
- Replacing Damaged Cables
  165
Every Day or Every 10 H of Operation

166
- General Checks
  166
- Load Moment Indicator
  167
- Test Procedure
  167
- Checking Procedure
  167
- Resetting Procedure
  168
- Diesel Circuit
  168
- Cooling System
  169
- Air Filter (System)
  169
- Internal Combustion Engine
  171
- Hydraulic Circuit
  171
- Air-Conditioning (Option)
  171
Every 50 H Hours of Operation

171
Every 100 H Hours of Operation

172
- Tyres
  172
- Diesel Circuit
  172
- Internal Combustion Engine
  172
- Lubricating the Front Axle
  173
- Lubricating the Rear Axles
  173
- Hydraulic Circuit
  174
- Air-Conditioning (Option)
  174
Every 250 H Hours of Operation

175
- Cooling System
  175
- Travel Axles
  175
- Battery
  175
- Air-Conditioning (Option)
  175
Every 500 H Hours of Operation

176
Every 1000 H Hours of Operation (or Once a Year)

180
- Chain Wear
  180
- Primary Air Filter
  180
- Internal Combustion Engine
  180
- Hydraulic Circuit
  181
- Equipment Hydraulic Circuit
  181
- Transmission Hydraulic Circuit
  181
- Accumulators
  181
Every 1500 H Hours of Operation

182
- Travel Axles
  182
- Draining the Front Axle
  182
- Draining the Rear Axle
  183
- Draining the Epicycloidal Reducers
  183
- Engine Crankcase Breather (Engine PERKINS 854E-34TA)
  184
- Remove the Breather Element
  184
- Install the Breather Element
  185
Every 2000 H Hours of Operation (or Every 2 Years)

186
Every 3000 H Hours of Operation (or Every 3 Years)

190
Every 5000 H Hours of Operation (or Every 5 Years)

192
- Internal Combustion Engine (Engine KOHLER KDI 3404 TCR)
  192
Every 10 Years

192
- Replacement of the Brake Circuit Accumulators
  192
- Parking Brake
  192
- Service Brake
  192
- Lubricants and Equivalents
  193
Electric Circuit

195
- Wiring Diagram-Main Components
  195
Hydraulic Circuit

196
- Hydraulic Diagram-Main Components
  196
Troubleshooting

198
- Procedure
  200
Intervention Register

201

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More Haulotte Manuals

Haulotte HTL 4010 Manuals

Haulotte HTL 4010 Operator's Manual (224 pages)

Table of Contents

Operator's Manual

After Sales Service

Compliance

HAULOTTE Services® Contact Details

Safety Precautions

Recommendations

Operation Instructions

Intervenor's Responsibility

Owner's (or Hirer's) Responsibility

Employer's Responsibility

Trainer's Responsibility

Operator's Responsibility

Inspection and Maintenance

Pre-Operation and Controls

Checks before Use

Pre-Operation Checks and Inspection

Safety Stickers

Operation

Engine

Operation with a Load

Road Operation

Loading and Securing for Transport

Attachments

Approved Attachments

Unapproved Attachments

Telehandler/Attachment/Fork Capacities

Using the Capacity Chart with Forks

Attachment Installation

Attachments

Emergency Procedure

Towing a Broken-Down Vehicle

Emergency Boom Lowering

Emergency Exit from Cab

Technical Characteristics

Main Characteristics

Overall Dimensions

Working Area

Noise Emission Level

Telehandler Vibration

Lubrication and Maintenance

Maintenance Guidelines

Maintenance Instructions

Repairs and Adjustments

Lubrication and Maintenance Schedule

General Program / Recommendations

Detailed Program

General Points

Every Day or Every 10 H of Operation

Every 50 H Hours of Operation

Every 100 H Hours of Operation

Every 250 H Hours of Operation

Every 500 H Hours of Operation

Every 1000 H Hours of Operation (or Once a Year)

Every 1500 H Hours of Operation

Every 2000 H Hours of Operation (or Every 2 Years)

Every 3000 H Hours of Operation (or Every 3 Years)

Every 5000 H Hours of Operation (or Every 5 Years)

Every 10 Years

Electric Circuit

Hydraulic Circuit

Troubleshooting

Intervention Register

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Haulotte Categories