HALE CBP Manuals

Manuals and User Guides for HALE CBP. We have 2 HALE CBP manuals available for free PDF download: Technical Manual, Operation And Maintenance Manual

HALE CBP Technical Manual (177 pages)

SINGLE STAGE BOOSTER PUMPS

Brand: HALE | Category: Water Pump | Size: 10.28 MB

Table of Contents
3
1 Safety

13
- Ppe
  13
- Environmental Protection
  13
- Training
  14
- Safety Summary
  14
2 Introduction

19
- Overview
  19
- How to Use this Manual
  19
- Pump Specifications and Numbering
  20
- Principles of Operation
  20
- Figure 1. Centrifugal Force from a Rotating Disk
  20
- Explanation of Terms
  21
- Atmospheric Pressure (Static Air Pressure)
  21
- Figure 2. Single Stage Water Flow
  21
- Cavitation
  22
- Dead Heading
  22
- Impeller and Clearance Rings
  22
- Priming Pump
  22
- Relief Valve
  22
- Figure 3. Clearance Ring Water Flow
  22
- PM Relief Valve Control
  23
- Volute
  23
- Standard Booster Pump Components
  23
- Figure 4. Parts of the Hale Booster Pump
  23
- Volute
  24
- Impeller and Shaft Assembly
  24
- Mechanical Seal
  24
- Figure 5. Mechanical Seal
  24
- Gearbox
  25
- Pump Drives
  25
- Optional Pump Components
  26
- Anodes
  26
- Figure 6. Direct Engine Mount
  26
- Figure 7. Hale Anode
  26
- Trvs
  27
3 Maintenance Operating Procedures

29
4 Preventive Maintenance

43
5 Corrective Maintenance (Repair)

55
Appendix A. Tightening (Torque) Information

159
Appendix B. Test Equipment and Special Tool Information

161
- Special Tool Information
  161
Appendix C. Ancillary Pump Equipment

163
- Priming Systems
  163
- Priming Pump
  163
- Figure 51. Rotary Vane Positive Displacement Type Priming Pump
  163
- C.1. Priming Systems
  163
- Priming Valves
  164
- Figure 52. Rotor and Vanes
  164
- Figure 53. ESP Priming Pump
  164
- C.1.2 Priming Valves
  164
- Figure 54. PVG Priming Valve
  165
- Figure 55. SPVR Priming Valve
  165
- Temperature Control Devices
  166
- Trv
  166
- TRV-L Kit
  166
- Ancillary Equipment Preventive Maintenance Procedures
  167
- Weekly Maintenance
  167
- Pump Shift Warning Indicator Lights
  167
- Check Valves
  167
- Check and Clean Intake Strainers
  167
- Check All Gauges
  167
- Check Pump Controls
  167
- Inspect Water and Foam Tanks
  167
- Check Roof and Bumper Turrets
  167
- Check Auxiliary Fire Suppression Equipment
  168
- Monthly Maintenance
  168
- Priming System Test (Dry Vacuum Test
  168
- Drive Line and Flange Bolts
  169
- Figure 59. Grade 8 Bolt Marking
  169
- Figure 60. Class 10.9 Bolt Marking
  169
- Annual Maintenance
  170
- Check Drain Lines to Multi-Drain
  170
- Tank to Pump Flow Rate Test
  170
- C.3.3 Annual Maintenance
  170
- ESP Primer Maintenance
  171
- Figure 61. ESP Exploded View
  171
- Figure 62. ESP-PVG Primer Repair Kit (P/N 546-1410-03-0
  172
Appendix D. Operator Maintenance Log

175
Appendix E. Manufacturer's Information

177
- Manufacturer's Information
  177
- Warranty
  177
- Returned Goods Procedure
  177
- E.1. Manufacturer's Information
  177

HALE CBP Operation And Maintenance Manual (70 pages)

Booster Pumps

Brand: HALE | Category: Water Pump | Size: 4.61 MB

Table of Contents
2
Section I: Introduction

5
- Overview
  5
  - Principals of Operation
    5
  - Centrifugal Force
    5
  - Pump Stages
    6
  - Two-Stage Booster Pump
    7
- Components of a Booster Pump
  7
  - Pump Body
    7
  - Impeller and Shaft Assembly
    7
  - Mechanical Seal
    7
  - Gearbox
    7
  - Pump Drives
    8
- Accessories
  9
  - Auxiliary Cooling (Overheat Protection
    9
  - Priming Systems
    9
  - Priming the Pump
    9
  - Priming Valves
    10
  - Pressure Control
    10
  - Thermal Relief Valveb (TRV
    11
  - Anodes
    11
- Explanation of Terms
  12
Section II Operating Procedures

13
- Stationary Pumping Operations
  13
- Pump and Roll Operation
  16
- Relief Valve Procedures
  16
  - TPM /P35 Relief Valve Procedures
    16
- Process of Cavitation
  17
  - Warning Signs of Cavitation: Discharge and Gauges
    18
  - Discharge Pressure
    18
  - Vacuum Compound Gauge
    18
  - How to Prevent Cavitation
    18
  - During Operations
    18
  - Preventive Measures
    18
- Post Operation Procedure
  20
Section III Preventive Maintenance

21
Section IV: Troubleshooting

29
Section V Maintenance and Repair

37
- Overview
  37
- General Repair Guidelines
  37
  - Cleaning and Inspection Guidelines
    37
  - Recommended Cleaners
    39
- Pump Components
  39
  - Pump and Gearbox Assembly
    39
  - Remove the Pump from the Apparatus
    39
  - AP Pump Disassembly
    41
  - AP Pump Body
    41
  - Remove AP Pump Body
    41
  - Install the Pump Body
    41
  - Ap Impeller and Mechanical Seal
    41
  - Remove AP Impeller
    41
  - Remove AP Mechanical Seal
    42
  - Reinstall AP Mechanical Seal
    42
  - Reinstall the AP Impeller
    42
  - Remove Ap Pump Head
    42
  - Reinstall Ap Pump Head
    43
  - AP Gearbox
    44
  - Disassemble AP Gearbox
    44
  - Reassemble and Reinstall AP Gearbox
    44
- CBP Pump Repair
  47
  - CBP Pump Body
    47
  - Remove CBP Pump Body
    47
  - Reinstall CBP Pump Body
    47
  - Cbp Impeller and Mechanical Seal
    47
  - Remove CBP Impeller
    47
  - Reinstall CBP Impeller
    48
  - Remove Cbp Mechanical Seal
    48
  - Reinstall CBP Mechanical Seal
    48
  - Cbp Pump Head
    48
  - Remove Cbp Pump Head
    48
  - Reinstall CBP Pump Head
    49
  - Cbp Gearbox
    49
  - Remove and Disassemble CBP Gearbox
    49
  - Reassemble and Reinstall CBP Gearbox
    50
- 2CBP Pump Repair
  52
Section VI: Parts Lists

57
- AP Pump
  59
- CBP Pump
  62
- 2CBP Pump
  66
- Hydraulic Adapter
  68
- Tachometer Option
  69

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More HALE Manuals

HALE CBP Manuals

HALE CBP Technical Manual (177 pages)

Table of Contents

1 Safety

2 Introduction

3 Maintenance Operating Procedures

4 Preventive Maintenance

5 Corrective Maintenance (Repair)

Appendix A. Tightening (Torque) Information

Appendix B. Test Equipment and Special Tool Information

Appendix C. Ancillary Pump Equipment

Appendix D. Operator Maintenance Log

Appendix E. Manufacturer's Information

HALE CBP Operation And Maintenance Manual (70 pages)

Table of Contents

Section I: Introduction

Section II Operating Procedures

Section III Preventive Maintenance

Section IV: Troubleshooting

Section V Maintenance and Repair

Section VI: Parts Lists

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HALE Categories