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Manuals and User Guides for HALE 2CBP. We have
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HALE 2CBP manual available for free PDF download: Operation And Maintenance Manual
HALE 2CBP Operation And Maintenance Manual (70 pages)
Booster Pumps
Brand:
HALE
| Category:
Water Pump
| Size: 4.61 MB
Table of Contents
Table of Contents
2
Section I: Introduction
5
Overview
5
Principals of Operation
5
Centrifugal Force
5
Pump Stages
6
Two-Stage Booster Pump
7
Components of a Booster Pump
7
Pump Body
7
Impeller and Shaft Assembly
7
Mechanical Seal
7
Gearbox
7
Pump Drives
8
Accessories
9
Auxiliary Cooling (Overheat Protection
9
Priming Systems
9
Priming the Pump
9
Priming Valves
10
Pressure Control
10
Thermal Relief Valveb (TRV
11
Anodes
11
Explanation of Terms
12
Section II Operating Procedures
13
Stationary Pumping Operations
13
Pumping from a Hydrant (General Operation)
13
Draft Limiting Factors
14
Pumping from Draft
14
Pump and Roll Operation
16
Relief Valve Procedures
16
TPM /P35 Relief Valve Procedures
16
Process of Cavitation
17
Warning Signs of Cavitation: Discharge and Gauges
18
Discharge Pressure
18
Vacuum Compound Gauge
18
How to Prevent Cavitation
18
During Operations
18
Preventive Measures
18
Post Operation Procedure
20
Section III Preventive Maintenance
21
Overview
21
Post-Operation Maintenance Procedures
21
Weekly Maintenance
21
Relief Valve Testing
21
Valve Maintenance
22
Verify All Gauges Are in Working Order
22
Inspect Water and Foam Tanks
22
Monthly Maintenance
23
Gearbox Lubrication
23
Priming System Test (Dry Vacuum Test) (Refer to NFPA 1901 or NFPA 1911)
23
Annual Pump Maintenance
24
Replace Gearbox Oil
24
Tank to Pump Flow Rate Test
24
Performance Testing Overview
25
Worn Clearance Rings and Impeller Hubs
28
Extreme Conditions Maintenance Guidelines
28
Section IV: Troubleshooting
29
Section V Maintenance and Repair
37
Overview
37
General Repair Guidelines
37
Cleaning and Inspection Guidelines
37
Recommended Cleaners
39
Pump Components
39
Pump and Gearbox Assembly
39
Remove the Pump from the Apparatus
39
AP Pump Disassembly
41
AP Pump Body
41
Remove AP Pump Body
41
Install the Pump Body
41
Ap Impeller and Mechanical Seal
41
Remove AP Impeller
41
Remove AP Mechanical Seal
42
Reinstall AP Mechanical Seal
42
Reinstall the AP Impeller
42
Remove Ap Pump Head
42
Reinstall Ap Pump Head
43
AP Gearbox
44
Disassemble AP Gearbox
44
Reassemble and Reinstall AP Gearbox
44
CBP Pump Repair
47
CBP Pump Body
47
Remove CBP Pump Body
47
Reinstall CBP Pump Body
47
Cbp Impeller and Mechanical Seal
47
Remove CBP Impeller
47
Reinstall CBP Impeller
48
Remove Cbp Mechanical Seal
48
Reinstall CBP Mechanical Seal
48
Cbp Pump Head
48
Remove Cbp Pump Head
48
Reinstall CBP Pump Head
49
Cbp Gearbox
49
Remove and Disassemble CBP Gearbox
49
Reassemble and Reinstall CBP Gearbox
50
2CBP Pump Repair
52
Disassemble the 2CBP Pump from the Gearbox Assembly
52
Reassemble Pump to Gearbox
52
Disassemble the 2CBP Gearbox
54
Reassemble and Reinstall 2CBP Gearbox
55
Section VI: Parts Lists
57
AP Pump
59
CBP Pump
62
2CBP Pump
66
Hydraulic Adapter
68
Tachometer Option
69
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