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GUDEL 404DLS Operating Manual

Automatic lubrication system flexxpump
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OPERATING MANUAL
Automatic lubrication system
FlexxPump 404DLS
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
404 DLS
B1X.xxxxxxxxx-xxxx
09xxxxx
2018
72057594178931
BETRIEBSANLE

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  • Page 1 OPERATING MANUAL BETRIEBSANLE 72057594178931 Automatic lubrication system FlexxPump 404DLS 404 DLS Project / Order: B1X.xxxxxxxxx-xxxx Bill of materials: 09xxxxx Serial number: Year of manufacture: 2018...
  • Page 2 © GÜDEL Translation of the original instructions This manual contains standard illustrations that may deviate from the original. In the case of special models, options, or technical changes, the scope of deliv- ery may differ from the descriptions here. Reprinting the instructions, in whole or in part, requires our permission.

  • Page 3: Table -1 Revision History

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Revision history Revision history Version Date Description 01.06.2018 Valid as of FlexxPump serial number 1601929 Updated: • Actuate Ü Chapter 6.4, 2 43 • Lubrication recommendation Ü 2 55 New: • Splitter Ü 2 29 Ü Chapter 5.2.3.1, 2 33 12.04.2018 Updated: • Lubrication check Ü 2 61 12.12.2017...
  • Page 4 OPERATING MANUAL Automatic lubrication system Revision history FlexxPump 404DLS...

  • Page 5: Table Of Contents

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Table of contents Table of contents EC declaration of conformity General  13 Further applicable documentation  ....... . .
  • Page 6 Dimensions and connections 404DLS  ........ 27 4.3.1.2...
  • Page 7 404DLS  ........
  • Page 8 OPERATING MANUAL Automatic lubrication system Table of contents FlexxPump 404DLS Operation  66 General  ............. .
  • Page 9 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Table of contents Decommissioning, storage  81 10.1 Introduction  ............
  • Page 10 OPERATING MANUAL Automatic lubrication system Table of contents FlexxPump 404DLS Torque tables 14.1 Tightening torques for screws........

  • Page 11: Ec Declaration Of Conformity

    Declaration of conformity, declaration of incorporation EC declaration of conformity The manufacturer: GÜDEL AG Industrie Nord CH-4900 Langenthal hereby declares that the machine: Automatic lubrication system FlexxPump 404DLS Product, type Serial number 09xxxxx Parts list 2018 Year of manufacture corresponds to the applicable requirements of the Machinery Directive (2006/42/EC).
  • Page 12 OPERATING MANUAL Automatic lubrication system Declaration of conformity, declaration of incorporation FlexxPump 404DLS...

  • Page 13: General

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS General General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases.

  • Page 14: Explanation Of Symbols/Abbreviations

    OPERATING MANUAL Automatic lubrication system General FlexxPump 404DLS Explanation of symbols/abbreviations The following symbols and abbreviations are used in this manual: Symbol/Abbrevia- Explanation tion Ü For cross-reference Possibly for cross-ref- Page erence Fig. Designation of graphics Figure Table Designation of tables...

  • Page 15: Safety

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Safety Safety General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases.

  • Page 16: Personnel Qualifications

    OPERATING MANUAL Automatic lubrication system Safety FlexxPump 404DLS 3.1.2 Personnel qualifications WARNING Lack of safety training Incorrect behavior of untrained or insufficiently trained technicians can result in severe or fatal injuries! Before technicians work on safety-related aspects of the product: •...

  • Page 17: Transport Specialists

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Safety 3.1.2.2 Transport specialists The transport specialist: • is able to transport loads safely • is able to use slings safely and properly • is able to secure the load properly • has experience in transportation 3.1.2.3...

  • Page 18: Technicians

    OPERATING MANUAL Automatic lubrication system Safety FlexxPump 404DLS 3.1.2.6 Manufacturer's technicians The manufacturer's technician: • is employed on site at the premises of the manufacturer or representative • has very good mechanical and/or electrical knowledge • has good software knowledge •...

  • Page 19: Service Technicians

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Safety 3.1.2.8 Service technicians The service technician: • was trained by the operating company or the manufacturer • has very good mechanical and/or electrical knowledge • has software knowledge • has service and repair experience •...

  • Page 20: Regulations

    OPERATING MANUAL Automatic lubrication system Safety FlexxPump 404DLS 3.1.3 Disregarding safety regulations DANGER Disregarding safety regulations Disregarding safety regulations can result in damage to property, severe or fatal injuries. • Always comply with the safety regulations Liability Güdel shall not be held liable under any of the following circumstances: •...

  • Page 21: Manual

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Safety Hazard symbols in the manual 3.2.1 Hazard warnings The hazard warnings are defined for the following four types of danger levels: DANGER DANGER DANGER refers to hazards with a high risk of severe physical injury or im- mediate fatality.

  • Page 22: Symbol

    OPERATING MANUAL Automatic lubrication system Safety FlexxPump 404DLS 3.2.2 Explanation of warning symbol Hazard warnings for personal injuries contain the symbol of the correspond- ing hazard. Symbol Explanation of symbols Hazards due to general causes Hazards resulting from automatic startup...

  • Page 23: Safety

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Safety Fundamentals of safety 3.3.1 Product-specific hazards CAUTION Leaking batteries Battery fluids and their fumes are hazardous to the environment, corrosive and poisonous! They cause injury to persons and damage to property! Observe the following points: •...

  • Page 24: (Msds)

    OPERATING MANUAL Automatic lubrication system Safety FlexxPump 404DLS 3.3.2 Material safety data sheets (MSDS) Safety data sheets contain safety information about the materials. They are country-specific. Safety data sheets are issued, for example, for materials such as oils, greases, cleaning agents, etc. The operating company is responsible for obtaining safety data sheets for all materials used.

  • Page 25: Intended Use

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Product description Product description 4.1.1 Intended use The automatic lubrication system is designed exclusively for lubricating Güdel guideways and Güdel gear teeth. Be sure the hydraulic system is installed cor- rectly Ü Chapter 6.3.3, 2 38 Any other or additional use is not considered to be use in the intended man- ner.

  • Page 26: Fig. 4 -1 Type Plate

    OPERATING MANUAL Automatic lubrication system Product description FlexxPump 404DLS Product designation The product has a type plate. It contains the following information: GÜDEL Artikelnummer 0193906 www.gudel.com Made in Germany Fig. 4-1 Type plate Product name Pump type Item number The type plate is attached to the bottom of the casing. The hydraulic outputs are indicated by engraved numbers.

  • Page 27: Fig. 4 -3 Dimensions And Connections 404Dls

    (accuracy grade 3) and applies for a single machine, measured separately. 4.3.1 FlexxPump 4.3.1.1 Dimensions and connections 404DLS The FlexxPump 404DLS weighs approx. 1500 g and has the following dimen- sions: Fig. 4-3 Dimensions and connections 404DLS Hydraulic outputs Connection plug M12x1...

  • Page 28: Table 4-1 Operating Voltage

    Electrical: The four-pole connection size M12x1 transmits the following sig- nals: • Control signals • Operating voltage Interfaces The FlexxPump 404DLS features an integrated microprocessor. It is con- trolled via a programmable logic controller (PLC). Operating voltage Operating Operating Peak...

  • Page 29: Table 4-3 Temperature Ranges: Splitter

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Product description 4.3.2 Splitter 4.3.2.1 Temperature ranges The following temperature ranges and humidity apply: Product life phase Temperature range Air humidity Transport -10 to +60 °C Operation +10 to +80°C Up to and at 85 %,...
  • Page 30 OPERATING MANUAL Automatic lubrication system Product description FlexxPump 404DLS...

  • Page 31: Fig. 5 -1 Design Of Flexxpump Lubrication System

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Design, function Design, function Design The product consists of the following components: • FlexxPump • Splitters or Y-segments • Hydraulic hoses • Connecting cable, if necessary More detailed information Ü Chapter 6.3.3, 2 38 Fig. 5-1 Design of FlexxPump lubrication system...

  • Page 32: Fig. 5 -2 Detailed Design Of Flexxpump 404Dls

    OPERATING MANUAL Automatic lubrication system Design, function FlexxPump 404DLS 5.1.1 Detailed design of FlexxPump 404DLS The FlexxPump 404DLS consists of the following elements: Fig. 5-2 Detailed design of FlexxPump 404DLS Vent locking mechanism Casing Covering Connection plug for supply and control...

  • Page 33: Fig. 5 -3 Function: Splitter, 2-Fold

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Design, function Function 5.2.1 Functional description The automatic lubrication system is a lubrication system for Güdel compo- nents. The FlexxPump feeds the lubricant from the cartridge into the lines. Depending on the design, the lubricant is distributed through splitters, com- bined through Y-segments, or distributed directly to the lubrication area.
  • Page 34 OPERATING MANUAL Automatic lubrication system Design, function FlexxPump 404DLS...

  • Page 35: Commissioning

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning Commissioning Introduction 6.1.1 Safety Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 15 It concerns your personal safety! WARNING Automatic startup During work on the product, there is danger of the machine starting up auto- matically.

  • Page 36: Installing

    OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS Installing 6.3.1 Prerequisites Dispose of the packaging in accordance with the local waste regulations. Ü 2 85 Checking the deliv- Check the content of the delivery by comparing it with the accompanying documents. Check the product for damage. Report transport damage immedi- ately.

  • Page 37: Installing The Flexxpump

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.3.2 Installing the FlexxPump The installation position of the FlexxPump is not important. Fig. 6-1 Installing the FlexxPump Assembly site FlexxPump Screw Assemble the FlexxPump as follows: Mount FlexxPump with two screws M6 L...

  • Page 38: Connect Hydraulics

    FlexxPump 404DLS 6.3.3 Connect hydraulics 6.3.3.1 404DLS 3-fold System with 3 lubrication points Fig. 6-2 Design 404DLS 3-fold Lubricating pinion (not included in the Y-segment scope of delivery) Lubricating element (not included in the Hydraulic hose diameter 6/3 mm scope of delivery)

  • Page 39: 404Dls 6-Fold

    FlexxPump 404DLS Commissioning 6.3.3.2 404DLS 6-fold System with 6 lubrication points Fig. 6-3 Design 404DLS 6-fold Lubricating pinion (not included in the 2nd axle (not included in the scope of scope of delivery) delivery) Lubricating element for guideway rails Hydraulic hose diameter 6/3 mm...

  • Page 40: 404Dls 10-Fold

    Commissioning FlexxPump 404DLS 6.3.3.3 404DLS 10-fold System with 10 lubrication points Fig. 6-4 Design 404DLS 10-fold Lubricating pinion (not included in the 2nd axle (not included in the scope of scope of delivery) delivery) Lubricating element for guideway rails 2nd FlexxPump 404DLS...

  • Page 41: Equipment

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.3.4 Connecting electrical equipment WARNING Faulty cabling The available mains voltage (supply voltage) has to match the specifications on the rating plate. A faultily connected product can cause material damage, or serious or even fatal injuries.

  • Page 42: Connecting The

    OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS 6.3.4.1 Connecting the 404DLS Fig. 6-5 Connecting the 404DLS FlexxPump 404DLS Connector pin assignment Connection plug for connecting cable Hydraulic outputs Socket of connecting cable Connect the product as follows: Connect the hydraulic hoses Ü Chapter 6.3.3, 2 38...

  • Page 43: Actuate

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning Actuate...

  • Page 44: Recommended Solution, Software

    OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS 6.4.1 Recommended solution, software programming Software procedure: Control system ON Lubrication time/ lubrication path /number of cycles reached? Warning Start lubrication Lubrication not complete Lubrication cycle completed? Half of the lubrication time/...

  • Page 45: Switching The Flexxpump On And Off

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.4.2 Switching the FlexxPump on and off Input signal PIN 1 +24 V (High) + 0 V (Low) Output signal PIN 4 +24 V (High) + 0 V (Low) Hydraulic output Fig. 6-7 Switching time diagram: Switching the FlexxPump on and off The FlexxPump is switched on as long as a permanent voltage of 24 V DC is applied at PIN 1.
  • Page 46 OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS...

  • Page 47: Lubrication

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.4.3 Lubrication The following signal on PIN 2 causes 0.15 cm of lubricant to be dispensed at each of the four hydraulic outputs: Accuracy of the impulses (High) on PIN 2: +/- 0.2s or +/- 10%!
  • Page 48 OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS...

  • Page 49: Flexxpump

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.4.4 Filling hydraulic lines / venting the FlexxPump The following signal on PIN 2 causes 20 x 0.15 cm of lubricant to be dispensed at each of the four hydraulic outputs: Accuracy of the impulses (High) on PIN 2: +/- 0.2s or +/- 10%!
  • Page 50 OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS...

  • Page 51: Empty

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.4.5 Error message: Empty The FlexxPump issues the following signal on PIN 4 if the lubricant cartridge is empty: Input signal PIN 2 +24 V (High) + 0 V (Low) Output signal PIN 4 1.3s …...
  • Page 52 OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS...

  • Page 53: General

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.4.6 Error message: General The following non-conclusive causes may lead to a general error message: • counter-pressure in the hydraulic lines is too high • destroyed electronic component on PIN 4 due to electrical overcurrent •...

  • Page 54: Table 6-3 Malfunctions / Troubleshooting

    OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS Malfunction Cause Measure Lubrication system does not lubricate The measured counter-pressure was too high three Remove cause of the counter-pressure, switch the FlexxPump off and on times in a row. Hydraulic connections or hoses may be again.

  • Page 55: Lubrication Recommendation

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.4.7 Lubrication recommendation 6.4.7.1 General information The running surfaces of guideways, racks as well as the drive pinions generally need to be sufficiently lubricated. A precise recommendation on the lubrica- tion quantity needed cannot be made, because that depends on various fac- tors.

  • Page 56: Basics

    OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS 6.4.7.2 Basics The following lubricant quantities should be dispensed at least per lubrication Average lubricant requirement at a point. These are empirical values from Güdel. These values can be met only lubrication point approximatively due to the number of outputs of the pumps and the installed splitters.

  • Page 57: Calculation Formulas

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.4.7.4 Calculation formulas Basically the emptying time of cartridge P1 needs to be determined. With multiple axles per FlexxPump, the axle most traveled needs to be taken into consideration for the calculation (on linear gantries, this is typically the Y- axis).
  • Page 58 OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS...

  • Page 59: Commissioning

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning Initial commissioning...
  • Page 60 OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS...

  • Page 61: Carrying Out A Lubrication

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning 6.5.1 Carrying out a lubrication check Connect all hydraulic lines to the hydraulic outputs Start lubrication check of the pump Start the pump's lubrication cycle Clean guideways and racks Start lubrication point check...
  • Page 62 OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS • Carry out this lubrication check as the operator during the commissioning and after down times of more than 4 weeks. The operator is in any case responsible for adequate and properly function- ing lubrication.
  • Page 63 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning VIII 404 DLS 402 B ü ü û û...

  • Page 64: Table 6-7 Lubricants, Cleaning Agents: Prelubricate Guideways And Racks

    OPERATING MANUAL Automatic lubrication system Commissioning FlexxPump 404DLS 404 DLS 402 B ü ü û û Lubrication ex works Specification Lubrication quantity Elkalub FLC 8 H1 Cannot be determined Running surfaces of the roller and pinion need to be covered...
  • Page 65 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Commissioning Check the connections of the hydraulic system before starting up the prod- uct.

  • Page 66: General

    OPERATING MANUAL Automatic lubrication system Operation FlexxPump 404DLS Operation General Only operate the product after observing the installation instructions. For information on operating the product, refer to the appropriate chapter of the documentation for the complete system. Personnel WARNING Training of operating personnel...

  • Page 67: Safety

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Operation Safety Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 15 It concerns your personal safety! WARNING Automatic startup During work on the product, there is danger of the machine starting up auto- matically.
  • Page 68 OPERATING MANUAL Automatic lubrication system Operation FlexxPump 404DLS...

  • Page 69: Introduction

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Maintenance Maintenance Introduction Perform the work sequences in the order described. Perform the described Work sequences tasks at the specified times. This ensures a long service life for your product. Only use original spare parts. Ü 2 91...

  • Page 70: Table 8-1 Table Of Cleaning Agents

    OPERATING MANUAL Automatic lubrication system Maintenance FlexxPump 404DLS Consumables and auxiliary agents 8.2.1 Cleaning agents Use a soft rag or cloth for cleaning tasks. Only use permissible cleaning agents. 8.2.1.1 Table of cleaning agents Cleaning agents Location of application Automatic lubrication system: Pump,...

  • Page 71: Fig. 8 -1 Automatic Lubrication System Flexxpump

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Maintenance 8.2.2.1 Lubrication Automatic lubrication system The following lubrication systems and lubricants are provided for the auto- matic lubrication of the product: Fig. 8-1 Automatic lubrication system FlexxPump Lubrication Specifica- Lubrica- Location of appli-...

  • Page 72: Table 8-4 Lubricant Table

    OPERATING MANUAL Automatic lubrication system Maintenance FlexxPump 404DLS 8.2.2.2 Lubricant table Lubrication Specifica- Lubrica- Location of appli- Cate- ex works tion tion cation gory quantity Automatic lubrica- tion system Elkalub FLC Cannot be FlexxPump: Prelubri- 8 H1 determined cate guideways and racks Güdel H1...

  • Page 73: Table 8-5 Inspection Table

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Maintenance Maintenance tasks 8.3.1 Checking automatic lubrication system Check the automatic lubrication system in accordance with the following ta- ble. Inspection Description Measures point Contamination Check the components Immediately clean away any for contamination: contamination •...

  • Page 74: Replacing The Cartridge

    FlexxPump 404DLS 8.3.2 Replacing the cartridge Replace the cartridge if the malfunction message "Empty" appears. Switch on or off pump type 404DLS via PLC. CAUTION Residual amounts in empty cartridges Empty cartridges contain lubricant residues. Oils and greases are harmful to the environment! •...

  • Page 75: Fig. 8 -3 Replacing The Cartridge

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Maintenance Fig. 8-3 Replacing the cartridge Vent locking mechanism O-ring Cartridge Retaining covering Covering Lubrication ex works Specification Lubrication quan- tity Ü Chapter 8.2.2.1, 2 71 Ü Chapter 8.2.2.1, 2 71 400 cm³ Table 8-6 Lubricants: Automatic lubrication system FlexxPump Replace the cartridge as follows:...
  • Page 76 OPERATING MANUAL Automatic lubrication system Maintenance FlexxPump 404DLS...

  • Page 77: Table 8-7 Maintenance Table

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Maintenance Maintenance table Maintenance work Maintenance cycle [h] Duration [min] Target readership Lubricants Further information Cleaning agents The manufacturer's technicians Replacing the cartridge 2,250 Güdel H1 NSF no.146621  Ü Chapter 8.3.2, 2 74 Maintenance technicians The manufacturer's technicians...
  • Page 78 OPERATING MANUAL Automatic lubrication system Maintenance FlexxPump 404DLS...

  • Page 79: Introduction

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Repairs Repairs Introduction Perform the work sequences in the order described. Perform the described Work sequences tasks at the specified times. This ensures a long service life for your product. Only use original spare parts. Ü 2 91...

  • Page 80: Table 9-1 Malfunctions / Troubleshooting

    OPERATING MANUAL Automatic lubrication system Repairs FlexxPump 404DLS Malfunctions / Troubleshooting Malfunction Cause Measure Lubrication system Cartridge missing/ Insert new cartridge or vent does not lubricate empty or air in FlexxPump; the pump con- FlexxPump; pump tinues running without function stopped...

  • Page 81: Decommissioning, Storage

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Decommissioning, storage Decommissioning, storage 10.1 Introduction Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 15 It concerns your personal safety! 10.1.1 Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product.

  • Page 82: Decommissioning

    OPERATING MANUAL Automatic lubrication system Decommissioning, storage FlexxPump 404DLS 10.3 Decommissioning 10.3.1 Shutdown WARNING Falling axes, workpieces Falling axes or workpieces can cause physical damage, serious or fatal injuries! • Set down any workpieces before working in the danger area •...

  • Page 83: Recommissioning

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Decommissioning, storage 10.4 Recommissioning For recommissioning, follow the steps described for commissioning. If the machine downtime is longer than one year, carry out the following tasks: • Rinse the lubrication lines with fresh lubricant •...
  • Page 84 OPERATING MANUAL Automatic lubrication system Decommissioning, storage FlexxPump 404DLS...

  • Page 85: Disposal

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Disposal Disposal 11.1 Introduction Observe the following during disposal: • Adhere to the country-specific regulations • Separate the material groups • Dispose of the materials in an environmentally friendly way • Recycle waste if possible 11.1.1...

  • Page 86: Disposal

    OPERATING MANUAL Automatic lubrication system Disposal FlexxPump 404DLS 11.2 Disposal Your product consists of the following units: • Packaging • Contaminated materials / auxiliary agents (oil paper) • Wood • Plastic (film) • Consumables • Lubricants (oils/greases) • Batteries • Base unit •...

  • Page 87: Material Groups

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Disposal 11.3.2 Material groups Dispose of the material groups in accordance with the following table: Material Disposal method Contaminated materials / auxiliary Hazardous waste agents Wood Municipal waste Plastic Collecting point or municipal waste...
  • Page 88 OPERATING MANUAL Automatic lubrication system Disposal FlexxPump 404DLS...

  • Page 89: Accessories

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Accessories Accessories 12.1 PLC connecting cable The following M12 connecting cables are permitted for the FlexxPump 402 / 404DLS product: Serial number Designation Round plug connection M12 4-pin pref. LED 0200513 Length 1 m...
  • Page 90 OPERATING MANUAL Automatic lubrication system Accessories FlexxPump 404DLS...

  • Page 91: Spare Parts Supply

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Spare parts supply Spare parts supply...
  • Page 92 OPERATING MANUAL Automatic lubrication system Spare parts supply FlexxPump 404DLS...

  • Page 93: Service Departments

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Spare parts supply 13.1 Service departments Have the following information available for service inquiries: • Product, type (as per type plate) • Project number, order number (as per type plate) • Serial number (as per type plate) •...

  • Page 94: Table 13-1 Service Departments Americas

    OPERATING MANUAL Automatic lubrication system Spare parts supply FlexxPump 404DLS Americas Country Relevant service department Phone E-mail Brazil Güdel Lineartec Comércio de Automção Ltda. +55 11 99590 8223 info@br.gudel.com Rua Américo Brasiliense n° 2170, cj. 506 Chácara Santo Antonio CEP 04715-005 São Paulo...

  • Page 95: Table 13-2 Service Departments In Asia

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Spare parts supply Asia Country Relevant service department Phone E-mail China Güdel International Trading Co. Ltd. +86 21 5055 0012 info@cn.gudel.com Block A, 8 Floor, C2 BLDG, No. 1599 New Jin Qiao Road Pudong 201206 Shanghai...
  • Page 96 OPERATING MANUAL Automatic lubrication system Spare parts supply FlexxPump 404DLS Europe Country Relevant service department Phone E-mail Denmark Güdel AG +41 62 916 91 70 service@ch.gudel.com Gaswerkstrasse 26 Finland Industrie Nord 4900 Langenthal Greece Switzerland Norway Sweden Switzerland Turkey Bosnia and Herzegovina Güdel GmbH +43 7226 20690 0...

  • Page 97: Table 13-3 Service Departments In Europe

    20060 Bussero (Mi) Italy Belgium Güdel Benelux +31 541 66 22 50 info@nl.gudel.com Eertmansweg 30 Luxembourg 7595 PA Weerselo The Netherlands The Netherlands Estonia Gudel Sp. z o.o. +48 33 819 01 25 serwis@pl.gudel.com ul. Legionów 26/28 Latvia 43-300 Bielsko-Biała Poland Lithuania Poland Ukraine Russia Gudel Russia +7 848 273 5544 info@ru.gudel.com...

  • Page 98: Table 13-4 Service Departments For All Other Countries

    OPERATING MANUAL Automatic lubrication system Spare parts supply FlexxPump 404DLS All other countries Country Relevant service department Phone E-mail All other countries Güdel AG +41 62 916 91 70 service@ch.gudel.com Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland Table 13-4 Service departments for all other countries...

  • Page 99: Explanations Regarding The Spare Parts List

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Spare parts supply 13.2 Explanations regarding the spare parts list 13.2.1 Parts list The parts list contains all parts of your product. The spare parts and wear items are indicated as described in the explanation of symbols.

  • Page 100: Torque Tables

    OPERATING MANUAL Automatic lubrication system Torque tables FlexxPump 404DLS Torque tables 14.1 Tightening torques for screws NOTE Vibrations Screws without screw lock become loose. • Secure screw connections on moving parts Loctite medium strength 242. • Apply the adhesive on the nut thread, not on the screw!

  • Page 101: Table 14-1 Torque Table For Zinc-Plated Screws Lubricated With Molykote (Mos2) Grease

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Torque tables 14.1.1 Zinc plated screws Unless otherwise specified, the following tightening torques apply for zinc- plated screws lubricated with Molykote (MoS2) grease or secured with Loc- tite 242: Thread size Tightening torque [Nm] 10.9...

  • Page 102: Table 14-2 Torque Table For Black Oiled And Non-Lubricated Screws

    OPERATING MANUAL Automatic lubrication system Torque tables FlexxPump 404DLS 14.1.2 Black screws Unless otherwise specified, the following tightening torques apply for black oiled and non-lubricated screws, or screws secured with Loctite 242: Thread size Tightening torque [Nm] 10.9 12.9 10.1 14.9...

  • Page 103: Table 14-3 Torque Table For Stainless Steel Screws Lubricated With Molykote (Mos2) Grease

    OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Torque tables 14.1.3 Stainless steel screws Unless otherwise specified, the following tightening torques apply for stainless steel screws lubricated with Molykote (MoS2) grease or secured with Loctite 242: Thread size Tightening torque [Nm] 0.37...
  • Page 104 OPERATING MANUAL Automatic lubrication system Torque tables FlexxPump 404DLS...
  • Page 105 Dimensions and connections 404DLS ........27 Fig. 5 -1 Design of FlexxPump lubrication system ........31 Fig. 5 -2 Detailed design of FlexxPump 404DLS ........32 Fig. 5 -3 Function: Splitter, 2-fold ............... 33 Fig. 6 -1 Installing the FlexxPump ............... 37 Fig.
  • Page 106 OPERATING MANUAL Automatic lubrication system Illustrations FlexxPump 404DLS...
  • Page 107 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS List of tables List of tables Table -1 Revision history................Table 2-1 Explanation of symbols/abbreviations ......... 14 Table 4-1 Operating voltage ................28 Table 4-2 Temperature ranges: FlexxPump ..........28 Table 4-3 Temperature ranges: Splitter ............29 Table 6-1 Interfaces ...................
  • Page 108 OPERATING MANUAL Automatic lubrication system List of tables FlexxPump 404DLS Table 13-1 Service departments Americas ............. 94 Table 13-2 Service departments in Asia ............95 Table 13-3 Service departments in Europe ............ 96 Table 13-4 Service departments for all other countries ......98 Table 13-5 Service departments outside of business hours .......
  • Page 109 Decommissioning ......81 Accuracy Splitter ........29 Design ..........31 Actuate Dimensions Dispense lubricant ....47 FlexxPump 404DLS ....27 Air humidity ...... 28, 29, 81 Disassembling ........86 Automatic lubrication system Disposal ..........85 Checking ........73 Disposal facilities ......87 Downtime ........
  • Page 110 Operation ........15, 66 Installation Original spare part ....69, 79 Assembly site ......36 Overcurrent FlexxPump ........37 FlexxPump 404DLS ....53 Prerequisites ......36 Installation instructions ....20 Intended purpose ......25 Connecting cable ...... 89 Power Off Liability ..........
  • Page 111 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Index Safety data sheet ......24 Ventilate Service departments ...... 93 FlexxPump 404 DLS ....49 Shelf life Güdel H1 lubricants ....29 Warning symbols ......22 Shutdown ........82 Warranty .......... 20 Spare part ........
  • Page 112 OPERATING MANUAL Automatic lubrication system Index FlexxPump 404DLS...
  • Page 113 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Appendix Appendix The appendix of this operating manual contains the following documents: • Layout • Spare parts lists...
  • Page 114 OPERATING MANUAL Automatic lubrication system Appendix FlexxPump 404DLS...
  • Page 115 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Appendix Layout...
  • Page 116 OPERATING MANUAL Automatic lubrication system Appendix FlexxPump 404DLS...
  • Page 117 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Appendix Spare parts lists...
  • Page 118 OPERATING MANUAL Automatic lubrication system Appendix FlexxPump 404DLS...
  • Page 119 OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Version chrgal Author Date 01.06.2018 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 +41 62 916 91 50 E-mail info@ch.gudel.com www.gudel.com...
  • Page 120 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 info@ch.gudel.com www.gudel.com...

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