Gardner Denver Compair Reavell 5236.2.IA Manuals

Manuals and User Guides for Gardner Denver Compair Reavell 5236.2.IA. We have 2 Gardner Denver Compair Reavell 5236.2.IA manuals available for free PDF download: Operator's Handbook Manual

Gardner Denver Compair Reavell 5236.2.IA Operator's Handbook Manual (204 pages)

Water-cooled Air Compressor

Brand: Gardner Denver | Category: Air Compressor | Size: 6.19 MB

Operator Handbook - 5236.2.Ia

3
- Table of Contents
  3
- Control Access Requirements from
  5
- Safety
  7
- Ownership Data
  8
- Foreword
  9
- Safety Procedures
  10
- Caution
  10
- General
  11
- Warnings, Cautions & Notes
  11
- General Safety Precautions
  12
- Installation Precautions
  12
- Operational Precautions
  12
- Maintenance & Repair Precautions
  13
- Precautions in the Event of Fire
  14
- Amendments
  15
- Compressor Log Sheet
  17
- Test Sheet
  19
- Initial State
  21
- Start up
  21
- Control Philosophy
  21
- Preparation
  21
- Normal Operation
  21
- Loading
  22
- Running
  22
- Normal Operation
  22
- Blowdown Cycle
  22
- Stopping
  22
- Normal Shutdown
  22
- Remote (Auto) Operation
  23
- Local Control Panel Hard Wired Selector Facility
  23
- Hmi Facility
  23
- General
  23
- Local (Manual) Operation
  23
- Trip : Shutdown with Normal Stop
  23
- Trip : Shutdown Immediate
  23
- Demand Control
  24
- Starting and Stopping
  24
- Delivery Air Pressure Control
  24
- Analog Transmitter Based Signal Type
  24
- Digital Input, Switch Based Type
  24
- Alarm Handling
  24
- General Description
  24
- Trip (Shutdown) Alarms
  25
- The Following Trip Alarms Are Required on this System
  25
- The Following Warning Alarms Are Required on this System
  25
- Warning Alarms
  25
- Upstream Equipment
  26
- Direct Hard Wired Signal Interlocks
  26
- Communications Based Interlocks
  26
- Downstream Equipment
  26
- Operator Interface
  26
- Local Hmi
  26
- General Description
  26
- Password Control for Access Levels
  26
- Screen Description and Functions
  26
- Rd Party Systems
  27
- Rd Party Systems to Read
  27
- Information Available for 3
  27
- Communications to Remote Systems
  27
- Communications Based Data Exchange
  27
- Direct Hard Wired Signal Interlocks
  27
- Remote Push Buttons, Selector Switches and Indicators
  27
- Local Push Buttons, Selector Switches and Indicators
  27
- System Setup
  28
- General
  28
- Process Time Settings
  28
- Alarm Delay Time Settings
  28
- Pressure Settings
  28
- Temperature Settings
  28
- Level Settings
  29
- Vibration Settings
  29
- Hmi Screen Description
  29
- Main Machine Controls (Status) Screen
  31
- Alarm Display Screen
  32
- Alarm History Screen
  33
- Process Setting Screen
  34
- Alarm Delay Timer Setting Screen
  35
- System Access Screen
  36
- Analog Input Setup Screen
  37
- Set Point Schedule
  39
- Drawings
  41
- General Arrangement - A41676
  41
- P&I Diagram - D73024
  45
- Single Line Diagram - D73025
  45
- Wiring Diagram - Y98520.1613-12393
  53
- Extra to Standard Compressor
  63
- Differing from Standard Compressor
  63
- Contract Specific Parts
  63
- Equipment Data Sheets
  65
- Motor - App034
  65
- Solenoid Valve ~ Suction Unloader - App139
  66
- Pressure Transmitter - App703
  67
- Pressure Maintaining Valve - App057
  69
- Water Flow Control Valve - App704
  84
- Temperature Transmitter - App645
  85
- Thermocouple - App597
  89
- Starter / Control Panel - App091
  90
- Compressor Handbook
  97
Compair Uk Ltd

101
- Safety
  105
- Ownership Data
  106
- Foreword
  107
- Caution
  108
- Safety Procedures
  108
- General
  109
- Warnings, Cautions & Notes
  109
- General Safety Precautions
  110
- Installation Precautions
  110
- Operational Precautions
  110
- Maintenance & Repair Precautions
  111
- Precautions in the Event of Fire
  112
- Amendments
  113
- Logsheet
  115
- Configuration
  117
- General Description and Operation
  117
- Lubrication
  117
- Synthetic Oils
  118
- Lubrication Schematic Flow Diagram
  119
- Cooling
  120
- Drive
  120
- Instrumentation
  120
- Running Gear
  120
- Valves
  120
- Condensate Drainage System
  121
- Automatic Stop/Start Control
  122
- Suction Unloading - Compair Standard
  122
- Cooling
  123
- Internal Dimensions
  123
- Leading Particulars
  123
- Lubrication
  123
- Pressures
  123
- Speeds
  123
- Technical Data - General
  123
- Temperatures
  123
- Unit Designation
  123
- Connections
  124
- Running Clearances (Millimetres)
  124
- Class a - Critical
  125
- Class B - Non-Critical
  125
- Torque Wrench Settings
  125
- Handling of Unit
  127
- Installation
  127
- Location
  127
- Connections, Pipework and Fittings
  128
- Drive Recommendations
  128
- Mounting
  128
- Cooling
  129
- Electrical Connections
  130
- Recommended Ancillaries Summary
  130
- Before Starting
  131
- Commissioning or Recommissioning
  131
- Start-Up Procedure
  132
- Operation and General Maintenance
  133
- Operation and Routine Maintenance
  133
- Running on Load
  133
- Starting up
  133
- Standing Idle
  134
- Stopping
  134
- After the First 100 Hours Running Time on Mineral Oil
  135
- Daily
  135
- General
  135
- Maintenance Schedule
  135
- Weekly
  135
- Changing over from Mineral to Synthetic Lubricant
  136
- Service Plan
  137
- Cleaning and Inspection - All Stages
  141
- Dismantling and Reassembly of Valves
  141
- General
  141
- Dismantling
  142
- First Stage Valves - with Suction Unloaders
  142
- Reassembly
  142
- Refitting
  142
- Removal
  142
- Dismantling
  144
- First Stage Valves - Without Suction Unloaders
  144
- Reassembly
  144
- Refitting
  144
- Removal
  144
- Dismantling
  145
- Reassembly
  145
- Refitting
  145
- Removal
  145
- Second Stage Valves
  145
- 1St Stage Safety Valve Blowing And/Or High First Stage Pressure
  147
- 2Nd Stage Safety Valve Blowing
  147
- Fault Guide
  147
- Low First Stage Pressure
  147
- Compressor Runs Longer to Achieve System Pressure
  148
- Cuts out on Start up
  148
- High Oil Consumption
  148
- Low Oil Pressure
  148
- Overheating
  148
- Overheating - R Adiator Sets
  148
- Premature Wear
  148
- Unusual Noise (on Load)
  148
- Unusual Noise (Unloaded)
  148
Illustrated Parts List

149
- Crankcase
  150
- Running Gear
  152
- 1St STAGE CYLINDERS
  154
- 2Nd STAGE CYLINDERS
  156
- 1St STAGE COOLER
  158
- 2Nd STAGE COOLER
  160
- Lubrication
  162
- Unloaders
  164
- External Components
  166
- Typical Drive Arrangements
  168
- 1St Stage Concentric Valve
  170
- 2Nd Stage Concentric Valve
  172
- Diaphragm Drain Valve
  174
- Control System
  176
- Ancillary Equipment
  179
- Vee Belt Adjustment & Tensioning - App011
  179
- Direct Drive - App011B
  182
- Radiator Filling Water Cooling System - App077
  183
- Water Pump Assembly & Drive - App073
  184
- Pressure Maintaining Valve - App057
  185
- Solenoid Valves - App138
  186
- Safety Valve - App167
  187
- Temperature Controller - App090C
  189
- Pressure Gauge - App070
  191
- Pressure Switch - App086 & 088
  192
- Anti-Vibration Mounts - App003
  195
- Demister - App043
  196
- Water Inlet Control Valve - App071 & 704
  198

Gardner Denver Compair Reavell 5236.2.IA Operator's Handbook Manual (108 pages)

Water-cooled Air Compressor

Brand: Gardner Denver | Category: Air Compressor | Size: 1.8 MB

Operator Handbook for a 2365.2.Ia Compressor

3
- Table of Contents
  3
- Safety
  7
- Ownership Data
  8
- Foreword
  9
- Caution
  10
- Safety Procedures
  10
- General
  11
- Warnings, Cautions & Notes
  11
- General Safety Precautions
  12
- Installation Precautions
  12
- Operational Precautions
  12
- Maintenance & Repair Precautions
  13
- Precautions in the Event of Fire
  14
- Amendments
  15
- Logsheet
  17
- Lubrication
  19
- Configuration
  19
- General Description and Operation
  19
- Synthetic Oils
  20
- Lubrication Schematic Flow Diagram
  21
- Cooling
  22
- Drive
  22
- Running Gear
  22
- Valves
  22
- Instrumentation
  22
- Condensate Drainage System
  23
- Suction Unloading
  24
- Automatic Stop/Start Control
  24
- Pressures
  25
- Lubrication
  25
- Internal Dimensions
  25
- Cooling
  25
- Speeds
  25
- Leading Particulars
  25
- Technical Data - General
  25
- Unit Designation
  25
- Temperatures
  25
- Connections
  26
- Running Clearances
  26
- Torque Wrench Settings
  27
- Class a - Critical
  27
- Class B - Non-Critical
  27
- Installation
  29
- Handling of Unit
  29
- Location
  29
- Mounting
  30
- Connections, Pipework and Fittings
  30
- Drive Recommendations
  30
- Cooling
  31
- Electrical Connections
  32
- Recommended Ancillaries Summary
  32
- Before Starting
  33
- Commissioning or Recommissioning
  33
- Start-Up Procedure
  34
- Operation and General Maintenance
  35
- Operation and Routine Maintenance
  35
- Starting up
  35
- Running on Load
  35
- Stopping
  36
- Standing Idle
  36
- After the First 100 Hours Running Time on Mineral Oil
  37
- Weekly
  37
- Daily
  37
- General
  37
- Maintenance Schedule
  37
- Changing over from Mineral to Synthetic Lubricant
  38
- Service Plan
  39
- Dismantling and Reassembly of Valves
  43
- General
  43
- Cleaning and Inspection - All Stages
  43
- Refitting
  44
- Reassembly
  44
- Removal
  44
- Dismantling
  44
- First Stage Valves - with Suction Unloaders
  44
- First Stage Valves - Without Suction Unloaders
  46
- Removal
  46
- Dismantling
  46
- Reassembly
  46
- Refitting
  46
- Refitting
  47
- Reassembly
  47
- Dismantling
  47
- Removal
  47
- Second Stage Valves
  47
- Fault Guide
  49
- Low First Stage Pressure
  49
- 1St Stage Safety Valve Blowing And/Or High First Stage Pressure
  49
- 2Nd Stage Safety Valve Blowing
  49
- Unusual Noise (on Load)
  50
- Premature Wear
  50
- High Oil Consumption
  50
- Unusual Noise (Unloaded)
  50
- Overheating
  50
- Cuts out on Start up
  50
- Low Oil Pressure
  50
- Overheating - R Adiator Sets
  50
- Compressor Runs Longer to Achieve System Pressure
  50
Illustrated Parts List

51
- Crankcase
  52
- Crankcase
  53
- Running Gear
  54
- Running Gear
  55
- 1St STAGE CYLINDERS
  56
- 1St Stage Cylinders
  57
- 2Nd STAGE CYLINDERS
  58
- 2Nd Stage Cylinders
  59
- 1St STAGE COOLER
  60
- 1St Stage Cooler
  61
- 2Nd STAGE COOLER
  62
- 2Nd Stage Cooler
  63
- Lubrication
  64
- Lubrication
  65
- Unloaders
  66
- Unloaders
  67
- External Components
  68
- External Components
  69
- Typical Drive Arrangements
  70
- Typical Drive Arrangements
  71
- 1St Stage Concentric Valve
  72
- 1St Stage Concentric Valve
  73
- 2Nd Stage Concentric Valve
  74
- 2Nd Stage Concentric Valve
  75
- Diaphragm Drain Valve
  76
- Diaphragm Drain Valve
  77
- Control System
  78
- Control System
  79
- Ancillary Equipment
  81
- Vee Belt Adjustment & Tensioning - App011
  81
- Direct Drive - App011B
  84
- Radiator Filling Water Cooling System - App077
  85
- Water Pump Assembly & Drive - App073
  86
- Pressure Maintaining Valve - App057
  87
- Solenoid Valves - App138
  88
- Safety Valve - App167
  89
- Temperature Controller - App090C
  91
- Pressure Gauge - App070
  93
- Pressure Switch - App086 & 088
  94
- Anti-Vibration Mounts - App003
  97
- Demister - App043
  98
- Water Inlet Control Valve - App071 & 704
  100
- Standard Wiring Terminal Numbers
  105

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