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Froling TX 150 Chip Pellet Boiler Manuals
Manuals and User Guides for Froling TX 150 Chip Pellet Boiler. We have
2
Froling TX 150 Chip Pellet Boiler manuals available for free PDF download: Installation Instructions Manual, Operating Instructions Manual
Froling TX 150 Installation Instructions Manual (68 pages)
Wood chip boiler
Brand:
Froling
| Category:
Boiler
| Size: 9 MB
Table of Contents
Installation Instructions
1
Table of Contents
2
General
4
Safety
5
Hazard Levels of Warnings
5
Qualification of Assembly Staff
6
Protective Equipment for Assembly Staff
6
Design Information
7
Notes on Standards
7
General Standards for Heating Systems
7
Standards for Structural and Safety Devices
7
Standards for Heating Water
7
Standards for Permitted Fuels
8
Installation and Approval of the Heating System
8
General Information for Installation Room (Boiler Room)
8
Requirements for Central Heating Water
9
Return Lift
9
Use with Storage Tank
10
Chimney Connection/Chimney System
10
Draught Limiter
10
Boiler Data for Planning the Flue Gas System
11
Technology
12
Dimensions
12
Technical Specifications
13
Assembly
15
Transport
15
Positioning
15
Temporary Storage
15
Set-Up in the Boiler Room
15
Moving the Boiler in the Boiler Room
15
Minimum Distances in the Boiler Room
16
Mounting Steps
17
General Information
17
Screwing the Fire Box with the Heat Exchanger
18
Installing Sensor of Thermal Discharge System
19
Assembly of Fireclay Blocks
20
Preparation of Flue Gas Recirculation Connection (Option)
21
Retrofitting the WOS Bar (if Necessary)
22
Installing Lower Main Frame of Insulation
23
Installing Upper Main Frame of Insulation
24
Installing the Frame for the Insulating Door
25
Installing the Insulating Side Panels
26
Complete the Heat Exchanger Cover and the Combustion Chamber Door
29
Check Grate Settings and Install the Tipping Grate Motor
31
Installing the Fire Box Ash Removal Unit
33
Installing the Switch Cabinet and Cable Ducts
37
Installing the Stoker Unit
39
Installing the Automatic Igniter
40
Installing the Actuators of the Air Flaps
41
Installing Overpressure Monitor and Temperature Sensor
42
Installing the Underpressure Measurement
43
Installing the WOS Drive
44
Heat Exchanger Ash Removal Unit with Ash Box
46
Heat Exchanger Ash Removal Unit with Ash Screw (Optional)
47
Installing the Combustion Air Blower Fan
54
Installing the STL and the Boiler Sensor
55
Installing the ID Fan
56
Installing the FGR Air Box (Optional)
57
Installing the Flue Gas Recirculation FGR (Optional)
58
Installing Insulating Door and Cover Plates
60
Electrical Connection
61
Installing Insulating Covers and Cover Plates
61
Connecting the Thermal Discharge System
64
Start-Up
65
Before Commissioning / Configuring the Boiler
65
Initial Startup
66
Permitted Fuels
66
Wood Pellets
66
Wood Chips
66
Heating up for the First Time
66
Decommissioning
67
Mothballing
67
Disassembly
67
Disposal
67
Appendix
68
Appendix Addresses
68
Address of Manufacturer
68
Address of the Installer
68
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Froling TX 150 Operating Instructions Manual (40 pages)
FRÖLING TX wood chip boiler
Brand:
Froling
| Category:
Boiler
| Size: 1 MB
Table of Contents
Operating Instructions
1
Guarantee Conditions
2
Table of Contents
3
A-4710 Grieskirchen
3
1 General
5
Product Overview
5
2 Safety
8
Hazard Levels of Warnings
8
Pictograms Used
9
Safety Information
10
Permitted Uses
11
The Clean Air Act 1993 and Smoke Control Areas
11
Permitted Fuels
12
Wood Chips
12
Pellets
12
Changing the Fuel
13
Non-Permitted Fuels
13
Qualification of Operating Staff
13
Protective Equipment for Operating Staff
13
Design Information
14
Heating System Installation/ Standards
14
General Information for Installation Room (Boiler Room)
14
Boiler Room Characteristics
14
Ventilation of the Boiler Room
15
Requirements for Heating Water
15
Combination with Storage Tank
15
Return Lift
16
Safety Devices
17
Devices for Preventing the Boiler from Overheating
18
Thermal Discharge Safety Device
18
Safety Temperature Limiter STL
18
Safety Valve (Provided by the Customer)
18
Residual Risks
19
Emergency Procedure
20
System Overheating
20
Smell of Flue Gas
20
3 Operating the System
21
Assembly and Initial Startup
21
Filling/ Refilling the Store with Fuel
21
Loading Wood Chips in a Partially Emptied Store
22
Loading Wood Chips in an Empty Store
22
Blowing in Pellets for a Store with Pellet Screw
23
Blowing in Pellets for a Partially Emptied Store with Stirrer
23
Blowing in Pellets for an Empty Store with Stirrer
24
Heating the Boiler
25
Switching on the System
25
Switching on the Boiler
25
Controlling the Boiler
25
Switching off the Boiler
25
Switching off the System
25
4 Boiler Maintenance
26
General Information on Maintenance
26
Inspection and Cleaning
27
Inspection
27
Checking the Thermal Discharge Safety Device
27
Check Safety Valve
27
Check the System Pressure
27
Check the Geared Motors
27
Cleaning
28
Empty the Ash Container Retort
28
Empty the Heat Exchanger Ash Container
29
Monthly Inspection
30
Activate Service Mode
30
Clean the Combustion Chamber and Combustion Space
30
Annual Inspection
32
Clean the Heat-Exchanger
32
Clean the Area below the Step Grate
32
Clean the Flue Gas Recirculation (FGR) (Optional)
33
Clean the Induced Draught Fan
34
Clean the Combustion Air Blower Fan
34
Check the Under-Pressure Controller
34
Check the Combustion Chamber Overpressure Sensor
35
Check Door Seals
35
Check the Draught Controller Flap and Explosion Flap
35
Instructions for Measuring Emissions
36
Measurement at Rated Load
36
Activate Chimney-Sweep Mode
36
Measurement at Partial Load (if Necessary)
36
Maintenance Agreement / Customer Service
37
Replacement Parts
37
Disposal Information
37
Ash Disposal
37
Disposal of System Components
37
5 Troubleshooting
38
General Faults in Power Supply
38
System Procedure Following Power Failure
38
Excessive Temperature
38
Faults with Fault Message
39
Procedure for Fault Messages
39
Acknowledging a Fault Message
39
6 Appendix
40
Addresses
40
Manufacturer's Address
40
Installer's Address
40
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