Froling TX 200 Wood Chip Boiler Manuals

Manuals and User Guides for Froling TX 200 Wood Chip Boiler. We have 2 Froling TX 200 Wood Chip Boiler manuals available for free PDF download: Installation Instructions Manual, Operating Instructions Manual

Froling TX 200 Operating Instructions Manual (55 pages)

wood chip boiler

Brand: Froling | Category: Boiler | Size: 3 MB

Operating Instructions
1
Table of Contents
2
General Product Overview, TX
5
Product Overview, TX
5
Hazard Levels of Warnings
8
Safety
8
Pictograms Used
9
General Safety Information
10
Permitted Uses
11
The Clean Air Act 1993 and Smoke Control Areas
11
Permitted Fuels
12
- Wood Chips
  12
- Wood Pellets
  12
- Changing the Fuel
  12
Non-Permitted Fuels
13
Protective Equipment for Operating Staff
13
Qualification of Operating Staff
13
Design Information
14
General Information for Installation Room (Boiler Room)
14
Installation and Approval of the Heating System
14
Requirements for Central Heating Water
15
Notes for Using Pressure Maintenance Systems
16
Return Lift
17
Chimney Connection/Chimney System
18
Use with Storage Tank
18
Safety Devices
19
Residual Risks
20
Emergency Procedure
21
Fire in the System
21
Overheating of the System
21
Smell of Flue Gas
21
Operating the System
22
- Operating the System Assembly and Initial Startup
  22
Filling/Refilling the Store with Fuel
23
Loading of Fuel for a Partially Emptied Store with Rotary Agitator
23
Loading Wood Chips in an Empty Store (Not under Pressure)
23
Blowing in Fuel for a Partially Emptied Store with Rotary Agitator
24
Blowing in Pellets for a Store with Pellet Screw
24
Blowing in Fuel for an Empty Store with Rotary Agitator
25
Heating up the Boiler
26
Regulating the Boiler
26
Switching off the Boiler
26
Switching on the Boiler
26
Switching on the Power Supply
26
Switching off the Power Supply
27
Boiler Servicing
28
General Information on Servicing
28
Inspection
30
Inspection and Cleaning
30
Cleaning
31
Periodic Inspection and Cleaning
38
- Before Starting Inspection and Cleaning Work
  39
Periodic Inspection and Cleaning (Approx. 1,000 Hrs)
39
Periodic Inspection and Cleaning (~3000)
45
Emissions Measurement by Chimney Sweep or Regulatory Body
50
Measurement at Nominal Load
50
Measurement at Partial Load (if Necessary)
50
Maintenance Agreement / Customer Service
51
Replacement Parts
51
Disposal Information
52
Disposal of System Components
52
Disposal of the Ash
52
Behaviour of System after a Power Failure
53
Excessive Temperature
53
General Fault with Power Supply
53
Troubleshooting
53
Acknowledging a Fault Message
54
- Appendix
  55
- Appendix Addresses
  55
Faults with Fault Message
54
Procedure for Fault Messages
54
Address of Manufacturer
55
Address of the Installer
55

Froling TX 200 Installation Instructions Manual (68 pages)

Wood chip boiler

Brand: Froling | Category: Boiler | Size: 9 MB

Installation Instructions
1
Table of Contents
2
General
4
Safety
5
Hazard Levels of Warnings
5
Qualification of Assembly Staff
6
Protective Equipment for Assembly Staff
6
Design Information
7
Notes on Standards
7
Installation and Approval of the Heating System
8
General Information for Installation Room (Boiler Room)
8
Requirements for Central Heating Water
9
Return Lift
9
Use with Storage Tank
10
Chimney Connection/Chimney System
10
- Draught Limiter
  10
- Boiler Data for Planning the Flue Gas System
  11
Technology
12
Dimensions
12
Technical Specifications
13
Assembly
15
Transport
15
Positioning
15
Temporary Storage
15
Set-Up in the Boiler Room
15
Moving the Boiler in the Boiler Room
15
Minimum Distances in the Boiler Room
16
Mounting Steps
17
General Information
17
Screwing the Fire Box with the Heat Exchanger
18
Installing Sensor of Thermal Discharge System
19
Assembly of Fireclay Blocks
20
Preparation of Flue Gas Recirculation Connection (Option)
21
Retrofitting the WOS Bar (if Necessary)
22
Installing Lower Main Frame of Insulation
23
Installing Upper Main Frame of Insulation
24
Installing the Frame for the Insulating Door
25
Installing the Insulating Side Panels
26
Complete the Heat Exchanger Cover and the Combustion Chamber Door
29
Check Grate Settings and Install the Tipping Grate Motor
31
Installing the Fire Box Ash Removal Unit
33
Installing the Switch Cabinet and Cable Ducts
37
Installing the Stoker Unit
39
Installing the Automatic Igniter
40
Installing the Actuators of the Air Flaps
41
Installing Overpressure Monitor and Temperature Sensor
42
Installing the Underpressure Measurement
43
Installing the WOS Drive
44
Heat Exchanger Ash Removal Unit with Ash Box
46
Heat Exchanger Ash Removal Unit with Ash Screw (Optional)
47
Installing the Combustion Air Blower Fan
54
Installing the STL and the Boiler Sensor
55
Installing the ID Fan
56
Installing the FGR Air Box (Optional)
57
Installing the Flue Gas Recirculation FGR (Optional)
58
Installing Insulating Door and Cover Plates
60
Electrical Connection
61
Installing Insulating Covers and Cover Plates
61
Connecting the Thermal Discharge System
64
Start-Up
65
Before Commissioning / Configuring the Boiler
65
Initial Startup
66
Permitted Fuels
66
- Wood Pellets
  66
- Wood Chips
  66
Heating up for the First Time
66
Decommissioning
67
Mothballing
67
Disassembly
67
Disposal
67
- Appendix
  68
- Appendix Addresses
  68
Address of Manufacturer
68
Address of the Installer
68

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