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QUANTUM 4
Frick QUANTUM 4 Manuals
Manuals and User Guides for Frick QUANTUM 4. We have
3
Frick QUANTUM 4 manuals available for free PDF download: Service Manual, Setup
Frick QUANTUM 4 Service Manual (118 pages)
COMPRESSOR CONTROL PANEL
Brand:
Frick
| Category:
Control Panel
| Size: 5 MB
Table of Contents
Control Panel
1
Table of Contents
2
Quantum™ Controller Board Identification
5
Introduction
5
Quantum™ 3
5
Quantum™ 4
5
Troubleshooting
5
The Quantum™ Control Panel
5
General Information
5
Replacing the Quantum™ Board
6
What to Do before Calling the Factory
6
Quantum™ 3 Controller
7
What Should Occur When Powering up the Panel
7
What if the "Operating Status" Screen Is Not Shown
7
Controller Board Pictorial
8
Board Settings
8
Processor Jumpers
8
Communications Board Jumpers
8
Flow Diagram - D.C. Voltage / Communications Harness
9
Quantum™ 4 Controller
10
What Should Occur When Powering up the Panel
10
What if the "Operating Status" Screen Is Not Shown
10
Controller Board Pictorial
11
Board Settings
11
Processor Board Jumpers
11
Communications Board Jumpers
11
Com1
11
Com2
11
Flow Diagram - D.C. Voltage / Communications Harness
12
Digital Boards
13
Digital Board Description
13
Communications Led's
13
Connections to the Quantum
13
Logic Voltage (Power) LED
13
Active LED
14
Digital Inputs
14
Digital Outputs
14
Checking the Digital Inputs and Outputs
14
Fuse Testing and Replacement
15
Input and Output Module Testing and Replacement
15
Troubleshooting an Output
15
Troubleshooting an Input
15
Replacing a Defective Digital Board
15
Adding a Digital Board
15
Digital I/O Board #1 Pictorial
16
Digital I/O Board #2 Pictorial
17
Digital Board Settings
18
Communications Settings
18
Dipswitch Settings
18
Service Screen" - Digital Board Inputs and Outputs
18
Analog Boards
19
Analog Board Description
19
Communications Led's
19
Connections to the Quantum
19
Logic Voltage (Power) LED
19
Active LED
20
Analog Inputs
20
Analog Outputs
20
Checking the Analog Inputs and Outputs
20
Adding an Analog Board
21
Replacing a Defective Analog Board
21
Analog Board #1
22
Analog Board #2
23
Analog Board #1 Input Jumpers
24
Analog Board Settings
24
Communications Settings
24
Dipswitch Settings
24
Analog Board #1 Output Jumpers
25
Analog Board #2 Input Jumpers
25
Analog Board #2 Output Jumpers
25
Service Screen" - Analog Board Inputs and Outputs
26
Additional Service Related Screens
27
About" Screen
27
Change Communications" Screen
27
Scheduled Maintenance" Screen
28
Power Supply Identification, Adjusting and Replacing
29
Condor
29
Identification
29
Power One
29
Adjusting
31
Identifying the Type of Display
34
Display Assembly Component Replacement Guide
34
Display Replacement
34
Point-To-Point Field Wiring Diagram
35
Troubleshooting a Problem that Appears Unexplainable
36
Troubleshooting Chart for Frick ® Quantum™ Control Panel
37
Compressor Model Differences
40
Setpoint Data Sheets
41
Factory Setup
41
Panel Setup
43
Calibration
46
Capacity Control Setpoints
48
Suction Pressure Control Mode #1
48
Suction Pressure Control Mode #2
48
Process Temp Control Mode #1
49
Process Temp Control Mode #2
49
Discharge Pressure Control Mode #1
50
Discharge Pressure Control Mode #2
50
User Selectable Control Mode #1
51
User Selectable Control Mode #2
51
Compressor Safeties
52
Discharge Safeties
52
Entering Process Temperature
52
High Level Shutdown Delay
52
Suction Safeties
52
Motor Control
53
Power Failure Restart
53
Ram Dbs Motor Starter
54
Oil Setpoints
54
Main Oil Injection
54
Liquid Injection
54
Filter Pressure Setpoints
54
Slide Valve Setpoints
55
Options
55
Setback Schedule
55
Condenser Control Setpoints
55
Analog Control
55
Pid Setup
56
Compressor Sequence Setpoints
56
Auxiliary Inputs Setup
57
Suction Pull-Down
57
Auxiliary Analogs
58
Pumpdown/DX Circuits
58
Scheduled Maintenance
59
Real Time Trending
59
History Trending
59
Quantum™ Drawings
60
Wiring Diagram
60
Control Center Assembliy RWF / RXF
61
Rxf (12-50)
65
Rdb
67
Rwbii
71
Retrofit Rxb / Rxf (58-101)
75
Rwf (58-101)
79
Rwb II
84
Rxf (12-50)
89
Rxf (58-101)
94
Rdb
99
Standard Digital I/O Board 2
104
RXF (12-50) Digital I/O Board 2
107
Standard Analog I/O Board 2
110
Quantum™ I/O & D.C. Power Harness
113
Communications Wiring Diagrams
114
To Customer Remote Computer/Dcs RS-485
114
To Customer Remote Computer/Dcs RS-422
114
Multicompressor Sequencing (Lead-Lag) RS-485
114
RWB II / RDB / RXB / RXF Multicompressor Sequencing (Lead-Lag) RS-422
114
Pressure Transducer Conversion Data
115
Recommended Spare Parts
116
Index
117
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Frick QUANTUM 4 Setup (84 pages)
COMPRESSOR CONTROL PANEL
Brand:
Frick
| Category:
Control Panel
| Size: 2 MB
Table of Contents
Table of Contents
2
Quantum™ Identification
4
Setting up the Quantum™ for Communication
4
Com-2 Pinouts for Quantum™ 3
4
Com-2 Pinouts for Quantum™ 4
4
RS-232 Communications
5
Quantum™ 3
5
Quantum™ 4
5
Converting an RS-232 Serial Port to RS-422 or RS-485
5
Change Communications
6
Communications Loopback Test
7
Hardware Setup for RS-422 Testing
7
Hardware Setup for RS-485 Testing
7
Software Setup for the Communications Loopback Test
8
Performing the Communications Loopback Test
8
Protocol Description
9
Quantum™ Communications Protocols
9
Checklist for Setting up Communication
9
Frick Protocols
11
Frick # Protocol Specifications
11
Quantum™ $ Protocol Specifications
15
Data Packet
15
Conversion Chart for Decimal / Hexadecimal / Ascii
23
Allen-Bradley Communication
24
SLC-500 - Suggested Setup
24
Channel Configuration
24
Read Message Setup Example
25
Write Message Setup Example
25
PLC-5/30 - Suggested Setup
25
Channel Configuration
25
Read Message Setup Example
26
Allen-Bradley Programming Overview
26
Channel Configuration
26
General Configuration
26
System Configuration
26
Message Sequence Logic
27
Message Read Logic
27
Message Read Setup Screen
28
Message Write Logic
29
Message Write Setup Screen
30
MODBUS Protocol
31
Port Configuration of the Master
31
Data Packet
31
The Query
32
The Response
32
Data Field
32
Error Checking
32
ASCII Framing
32
Query (Read) Example
33
Write Example
34
Response Example
36
Modbus Notes
37
York Isn Data Access
38
Hyperterminal
41
Setting up Hyperterminal
41
Testing Communications
46
General Notes
46
Quantum™ Data Table
48
Allen-Bradley and Modbus Data Access
48
Modbus Addressing Note
48
Alarms/Shutdowns Message Codes
71
Quantum™ 3 Main Board History and Identification
73
Quantum™ 3 Main Board Photo
73
Quantum™ 3 Communications Jumpers
74
Communications Board Jumpers
74
Com1
74
Com2
74
Communications WIRING
74
Quantum™ 4 Main Board History and Identification
75
Quantum™ 4 Main Board Photo
75
Quantum™ 4 Communications Jumpers
76
Communications Board Jumpers
76
Com-1 (TB1)
76
Com-2 (TB2 - TB3)
76
Communications Wiring
76
Communications Wiring Diagrams
77
To Customer Remote Computer/Dcs
77
RS-485 Communications
77
RS-422 Communications
77
Multicompressor Sequencing (Lead-Lag)
77
Connections
78
Index
80
Frick QUANTUM 4 Service Manual (63 pages)
FRICK QUANTUM Series CONDENSER/VESSEL CONTROL PANEL
Brand:
Frick
| Category:
Controller
| Size: 1 MB
Table of Contents
Quantum™ Identification
4
What to Do before Calling the Factory
5
Troubleshooting GCU Board Analog and Digital Problems
7
Troubleshooting Digital Inputs and Outputs
8
Troubleshooting Analog Inputs and Outputs
9
Display Replacement
10
Jumper and Dipswitch Settings
11
Condenser / Vessel (GCU) Board
12
Vessel GCU Board Analog I/O Jumper Settings
13
Analog Output Configurations
14
Analog Output Configurations
16
Quantum™ 3 Main Processor Board
17
Communications Board Jumpers
18
Quantum™ 4 Main Processor Board
19
Communications Board Jumpers
20
Drawing Reference Table
21
Quantum™ Panel DC Power Supply Diagram (Condor)
22
Quantum™ Control Center Assembly
23
Vessel Control Center Assembly
25
Wiring Diagram – Vessel W/O MOA
31
Wiring Diagram – Vessel with MOA
37
Condenser Control Center Assembly
43
Wiring Diagram – Condenser
53
Quantum™ 3 Communications Wiring Diagrams
59
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