Frick QUANTUM 4 Manuals

Manuals and User Guides for Frick QUANTUM 4. We have 3 Frick QUANTUM 4 manuals available for free PDF download: Service Manual, Setup

Frick QUANTUM 4 Service Manual (118 pages)

COMPRESSOR CONTROL PANEL

Brand: Frick | Category: Control Panel | Size: 5 MB

Control Panel
1
Table of Contents
2
Quantum™ Controller Board Identification

5
- Introduction
  5
- Quantum™ 3
  5
Quantum™ 3 Controller

7
Quantum™ 4 Controller

10
Digital Boards

13
- Digital Board Description
  13
- Communications Led's
  13
- Connections to the Quantum
  13
- Logic Voltage (Power) LED
  13
- Active LED
  14
- Digital Inputs
  14
- Digital Outputs
  14
- Checking the Digital Inputs and Outputs
  14
- Digital I/O Board #1 Pictorial
  16
- Digital I/O Board #2 Pictorial
  17
- Digital Board Settings
  18
Analog Boards

19
- Analog Board Description
  19
  - Communications Led's
    19
  - Connections to the Quantum
    19
  - Logic Voltage (Power) LED
    19
  - Active LED
    20
    
    Analog Inputs
    20
    
    Analog Outputs
    20
    
    Checking the Analog Inputs and Outputs
    20
    
    Adding an Analog Board
    21
    
    Replacing a Defective Analog Board
    21
    
    Analog Board #1
    22
    
    Analog Board #2
    23
    
    Analog Board #1 Input Jumpers
    24
    
    Analog Board Settings
    24
    
    Communications Settings
    24
    
    Dipswitch Settings
    24
    
    Analog Board #1 Output Jumpers
    25
    
    Analog Board #2 Input Jumpers
    25
    
    Analog Board #2 Output Jumpers
    25
    
    Service Screen" - Analog Board Inputs and Outputs
    26
  - Additional Service Related Screens
    27
  - About" Screen
    27
  - Change Communications" Screen
    27
  - Scheduled Maintenance" Screen
    28
  - Power Supply Identification, Adjusting and Replacing
    29
    
    Condor
    29
    
    Identification
    29
    
    Power One
    29
    
    Adjusting
    31
  - Identifying the Type of Display
    34
    
    Display Assembly Component Replacement Guide
    34
    
    Display Replacement
    34
  - Point-To-Point Field Wiring Diagram
    35
  - Troubleshooting a Problem that Appears Unexplainable
    36
  - Troubleshooting Chart for Frick ® Quantum™ Control Panel
    37
  - Compressor Model Differences
    40
  - Setpoint Data Sheets
    41
    
    Factory Setup
    41
    
    Panel Setup
    43
    
    Calibration
    46
    
    Capacity Control Setpoints
    48
    
    Suction Pressure Control Mode #1
    48
    
    Suction Pressure Control Mode #2
    48
    
    Process Temp Control Mode #1
    49
    
    Process Temp Control Mode #2
    49
    
    Discharge Pressure Control Mode #1
    50
    
    Discharge Pressure Control Mode #2
    50
    
    User Selectable Control Mode #1
    51
    
    User Selectable Control Mode #2
    51
    
    Compressor Safeties
    52
    
    Discharge Safeties
    52
    
    Entering Process Temperature
    52
    
    High Level Shutdown Delay
    52
    
    Suction Safeties
    52
    
    Motor Control
    53
    
    Power Failure Restart
    53
  - Ram Dbs Motor Starter
    54
- Oil Setpoints
  54
  - Main Oil Injection
    54
  - Liquid Injection
    54
  - Filter Pressure Setpoints
    54
- Slide Valve Setpoints
  55
- Options
  55
  - Setback Schedule
    55
- Condenser Control Setpoints
  55
- Analog Control
  55
- Pid Setup
  56
- Compressor Sequence Setpoints
  56
- Auxiliary Inputs Setup
  57
- Suction Pull-Down
  57
- Auxiliary Analogs
  58
- Pumpdown/DX Circuits
  58
- Scheduled Maintenance
  59
- Real Time Trending
  59
- History Trending
  59
Quantum™ Drawings

60
- Wiring Diagram
  60
- Control Center Assembliy RWF / RXF
  61
  - Rxf (12-50)
    65
  - Rdb
    67
  - Rwbii
    71
  - Retrofit Rxb / Rxf (58-101)
    75
  - Rwf (58-101)
    79
  - Rwb II
    84
  - Rxf (12-50)
    89
  - Rxf (58-101)
    94
  - Rdb
    99
  - Standard Digital I/O Board 2
    104
  - RXF (12-50) Digital I/O Board 2
    107
  - Standard Analog I/O Board 2
    110
- Quantum™ I/O & D.C. Power Harness
  113
- Communications Wiring Diagrams
  114
Pressure Transducer Conversion Data

115
Recommended Spare Parts

116
Index

117

Frick QUANTUM 4 Setup (84 pages)

COMPRESSOR CONTROL PANEL

Brand: Frick | Category: Control Panel | Size: 2 MB

Table of Contents
2
Quantum™ Identification

4
Communications Loopback Test

7
Protocol Description

9
Conversion Chart for Decimal / Hexadecimal / Ascii

23
Allen-Bradley Communication

24
- SLC-500 - Suggested Setup
  24
- PLC-5/30 - Suggested Setup
  25
  - Channel Configuration
    25
  - Read Message Setup Example
    26
- Allen-Bradley Programming Overview
  26
  - Channel Configuration
    26
- General Configuration
  26
- System Configuration
  26
- Message Sequence Logic
  27
- Message Read Logic
  27
  - Message Read Setup Screen
    28
- Message Write Logic
  29
  - Message Write Setup Screen
    30
MODBUS Protocol

31
- Port Configuration of the Master
  31
- Data Packet
  31
- The Query
  32
- The Response
  32
- Data Field
  32
- Error Checking
  32
- ASCII Framing
  32
- Query (Read) Example
  33
- Write Example
  34
- Response Example
  36
- Modbus Notes
  37
York Isn Data Access

38
Hyperterminal

41
- Setting up Hyperterminal
  41
- Testing Communications
  46
- General Notes
  46
Quantum™ Data Table

48
- Allen-Bradley and Modbus Data Access
  48
  - Modbus Addressing Note
    48
Alarms/Shutdowns Message Codes

71
Quantum™ 3 Main Board History and Identification

73
- Quantum™ 3 Main Board Photo
  73
- Quantum™ 3 Communications Jumpers
  74
  - Communications Board Jumpers
    74
    
    Com1
    74
    
    Com2
    74
  - Communications WIRING
    74
Quantum™ 4 Main Board History and Identification

75
- Quantum™ 4 Main Board Photo
  75
- Quantum™ 4 Communications Jumpers
  76
  - Communications Board Jumpers
    76
    
    Com-1 (TB1)
    76
    
    Com-2 (TB2 - TB3)
    76
  - Communications Wiring
    76
Communications Wiring Diagrams

77
- To Customer Remote Computer/Dcs
  77
  - RS-485 Communications
    77
  - RS-422 Communications
    77
- Multicompressor Sequencing (Lead-Lag)
  77
Connections

78
Index

80

Frick QUANTUM 4 Service Manual (63 pages)

FRICK QUANTUM Series CONDENSER/VESSEL CONTROL PANEL

Brand: Frick | Category: Controller | Size: 1 MB

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Frick QUANTUM 4 Manuals

Frick QUANTUM 4 Service Manual (118 pages)

Table of Contents

Quantum™ Controller Board Identification

Quantum™ 3 Controller

Quantum™ 4 Controller

Digital Boards

Analog Boards

Quantum™ Drawings

Pressure Transducer Conversion Data

Recommended Spare Parts

Index

Frick QUANTUM 4 Setup (84 pages)

Table of Contents

Quantum™ Identification

Communications Loopback Test

Protocol Description

Conversion Chart for Decimal / Hexadecimal / Ascii

Allen-Bradley Communication

MODBUS Protocol

York Isn Data Access

Hyperterminal

Quantum™ Data Table

Alarms/Shutdowns Message Codes

Quantum™ 3 Main Board History and Identification

Quantum™ 4 Main Board History and Identification

Communications Wiring Diagrams

Connections

Index

Frick QUANTUM 4 Service Manual (63 pages)

Table of Contents

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