Frick QUANTUM 1 Service Manual
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Frick QUANTUM 1 Service Manual

Frick QUANTUM 1 Service Manual

Frick quantum series condenser/vessel control panel
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MAINTENANCE
FRICK QUANTUM™
CONDENSER/VESSEL
CONTROL PANEL
VERSION 2.1x
S90-555 M/OCT 2001
File:
SERVICE MANUAL - SECTION 90
Replaces:
NOTHING (New Manual)
Dist:
3, 3a, 3b, 3c

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Summary of Contents for Frick QUANTUM 1

  • Page 1 S90-555 M/OCT 2001 File: SERVICE MANUAL - SECTION 90 Replaces: NOTHING (New Manual) Dist: 3, 3a, 3b, 3c MAINTENANCE FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL VERSION 2.1x...
  • Page 2 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 2 MAINTENANCE Table of Contents Quantum™ Identification _____________________________________________________________ 4 Quantum™ 3 ___________________________________________________________________ 4 Quantum™ 4 ___________________________________________________________________ 4 Troubleshooting ____________________________________________________________________ 4 The Quantum™ Control Panel______________________________________________________ 4 General Information ___________________________________________________________ 4 What To Do Before Calling The Factory ___________________________________________ 5 What Should Occur When Powering Up The Panel __________________________________ 5 What If The “Home”...
  • Page 3 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 3 Rs-485 Communications ______________________________________________________ 59 Rs-422 Communications ______________________________________________________ 59 Rs-232 Communications ______________________________________________________ 59 Quantum™ 4 Communications Wiring Diagrams ______________________________________ 60 Rs-485 Communications ______________________________________________________ 60 Rs-422 Communications ______________________________________________________ 60 Rs-232 Communications ______________________________________________________ 60 Convenser/Vessel Recommended Spare Parts __________________________________________ 61 Quantum™...

  • Page 4: Quantum™ Identification

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 4 MAINTENANCE Quantum™ Identification TROUBLESHOOTING THE QUANTUM™ CONTROL PANEL Frick Controls has over the years, strived to remain on the cutting edge microprocessor technology This section contains information on troubleshooting and development. And because of the ever-increasing speed,...

  • Page 5: What To Do Before Calling The Factory

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 5 WHAT TO DO BEFORE CALLING THE FACTORY Quantum™ 4   The “Home” screen is shown. Green PWR (Power) LED will turn on solid (upper right corner of main PCB).
  • Page 6 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 6 MAINTENANCE Check for bad connections. Quantum™ 4 Check the display. If the CPU board is If no LED’s are lighted, then check power AC booting but you have no display, check the and DC.

  • Page 7: Troubleshooting Gcu Board Analog And Digital Problems

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 7 TROUBLESHOOTING GCU BOARD ANALOG AND DIGITAL PROBLEMS The information that follows in this section can help locate problems that can occur with GCU Analog and Digital input and output circuit boards.

  • Page 8: Troubleshooting Digital Inputs And Outputs

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 8 MAINTENANCE “Condenser Service” - SCREEN - GCU Board Inputs and Outputs “Vessel Service” - SCREEN - GCU Board Inputs and Outputs  Troubleshooting Digital Inputs and Outputs Input Module On the input module, positions 1, 3, 5, 7, 9, 11, The “Service Screen”...

  • Page 9: Troubleshooting Analog Inputs And Outputs

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 9 An LED is associated with each I/O module and displays Troubleshooting Analog Inputs and Outputs the state of each module. A lighted LED represents an The “Service Screen” (both Condenser and Vessel) have Input that is “High”...

  • Page 10: Display Replacement

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 10 MAINTENANCE  CONDENSER". Additionally, the Version Check if the communications cable shields number should match between all GCU are tied to machine ground at only one EPROMS, as well as the program version of location.

  • Page 11: Jumper And Dipswitch Settings

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 11 JUMPER AND DIPSWITCH SETTINGS DIGITAL BOARD (Optional) DIGITAL I/O BOARD COMMUNICATIONS SETTINGS 120 ohm long communications line termination. out* No termination. (standard setting) RS-422/485 transmit pull-up for long communications lines.

  • Page 12: Condenser / Vessel (Gcu) Board

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 12 MAINTENANCE PICTORIAL DRAWING OF CONDENSER / VESSEL (GCU) BOARD: Communications Port Connections Comm. Port 1 Comm. Port 2 Connector Function Connector Function J2-P2 Com- J3-P2 Com- Com+ Com+ J2-P3 J3-P3 Additional Communications Jumper Configurations...

  • Page 13: Vessel Gcu Board Analog I/O Jumper Settings

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 13 Vessel GCU Board Analog I/O Jumper Settings Analog Input 1 - Vessel Level #1 Analog Input 1 Sensor Wiring Input Function Connector Function 0 – 5 VDC J4-10 +12 VDC...

  • Page 14: Analog Output Configurations

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 14 MAINTENANCE Vessel GCU Board Analog I/O Jumper Settings (Continued) Analog Input 9 - Refrigeration Pump Pressure #3 Analog Input 9 Sensor Wiring Input Function JP16 JP17 Connector Function 0 – 5 VDC *...
  • Page 15 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 15 Analog Input 1 - Condenser Pressure Analog Input 1 Sensor Wiring Input Function Connector Function 0 – 5 VDC * Out * Out * J4-10 +12 VDC Resistance 1 - 2...

  • Page 16: Analog Output Configurations

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 16 MAINTENANCE GCU Board Analog I/O Jumper Settings (Continued) Condenser Analog Input 9 - Future Analog Input 9 Sensor Wiring Input Function JP16 JP17 Connector Function 0 – 5 VDC Removed Removed...

  • Page 17: Quantum™ 3 Main Processor Board

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 17 QUANTUM™ 3 MAIN PROCESSOR BOARD Quantum™ 3 Motherboard Jumpers LK1-1 LK1-2 COM3 IRQ Routing (DO NOT MODIFY) Watchdog Timer Enable RS-232 Interface Selected Enabled Not Valid Combination Out * Disabled...

  • Page 18: Communications Board Jumpers

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 18 MAINTENANCE Quantum™ 3 Communications Board Jumpers COM-1 (Jumpers located adjacent to connector TB1) Pull down Rx- / Tx- (RS485) or Rx- (RS422) line to GND (0V) via a 10K resistor. (standard setting)

  • Page 19: Quantum™ 4 Main Processor Board

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 19 QUANTUM™ 4 MAIN PROCESSOR BOARD Flash Card Socket Display & (Located Inverter under Cable board) (Plugs into COM-2 COM-1 PL15) RS-422 RS-422 PL11 RS-485 RS-485 Power - I/O Comm. PL12...

  • Page 20: Communications Board Jumpers

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 20 MAINTENANCE Quantum™ 4 Communications Board Jumpers Com-1 (TB1) Terminate COM1 Rx / Tx (RS-485) or COM1 Rx (RS-422) lines with a 120W resistor. Link 2 out* No termination (standard setting) Pull down COM1 Rx- / Tx- (RS-485) or COM1 Rx- (RS-422) line to GND (0V) via a 10K res. (std. setting)

  • Page 21: Drawing Reference Table

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 21 DRAWING REFERENCE TABLE DRAWING NAME DRAWING NUMBER Quantum™ Panel DC Power Supply Diagram (Condor) Quantum™ Panel DC Power Supply Diagram (Power One) Quantum™ Control Center Assembly 649D4587 Vessel Control Center Assembly 640D0160 Wiring Diagram –...

  • Page 22: Quantum™ Panel Dc Power Supply Diagram (Condor)

    S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 22 MAINTENANCE QUANTUM™ PANEL DC POWER SUPPLY DIAGRAM (CONDOR) Replacement Part # 640C0022G01 INPUT: J1 INPUT: J2 AMP P/N: 640445-5 AMP P/N: 1-640445-3 .312 CTR CONNECTOR, 3 CIRCUITS .156 CTR CONNECTOR, 13 CIRCUITS...

  • Page 23: Quantum™ Control Center Assembly

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 23 QUANTUM™ CONTROL CENTER ASSEMBLY (SHEET 1 OF 2)
  • Page 24 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 24 MAINTENANCE QUANTUM™ CONTROL CENTER ASSEMBLY (SHEET 2 OF 2)

  • Page 25: Vessel Control Center Assembly

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 25 VESSEL CONTROL CENTER ASSEMBLY (Sheet 1 of 6)
  • Page 26 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 26 MAINTENANCE VESSEL CONTROL CENTER ASSEMBLY (Sheet 2 of 6)
  • Page 27 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 27 VESSEL CONTROL CENTER ASSEMBLY (Sheet 3 of 6)
  • Page 28 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 28 MAINTENANCE VESSEL CONTROL CENTER ASSEMBLY (Sheet 4 of 6)
  • Page 29 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 29 VESSEL CONTROL CENTER ASSEMBLY (Sheet 5 of 6)
  • Page 30 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 30 MAINTENANCE VESSEL CONTROL CENTER ASSEMBLY (Sheet 6 of 6)

  • Page 31: Wiring Diagram – Vessel W/O Moa

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 31 WIRING DIAGRAM – VESSEL W/O MOA (Sheet 1 of 6)
  • Page 32 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 32 MAINTENANCE WIRING DIAGRAM – VESSEL W/O MOA (Sheet 2 of 6)
  • Page 33 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 33 WIRING DIAGRAM – VESSEL W/O MOA (Sheet 3 of 6)
  • Page 34 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 34 MAINTENANCE WIRING DIAGRAM – VESSEL W/O MOA (Sheet 4 of 6)
  • Page 35 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 35 WIRING DIAGRAM – VESSEL W/O MOA (Sheet 5 of 6)
  • Page 36 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 36 MAINTENANCE WIRING DIAGRAM – VESSEL W/O MOA (Sheet 6 of 6)

  • Page 37: Wiring Diagram – Vessel With Moa

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 37 WIRING DIAGRAM – VESSEL WITH MOA (Sheet 1 of 6)
  • Page 38 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 38 MAINTENANCE WIRING DIAGRAM – VESSEL WITH MOA (Sheet 2 of 6)
  • Page 39 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 39 WIRING DIAGRAM – VESSEL WITH MOA (Sheet 3 of 6)
  • Page 40 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 40 MAINTENANCE WIRING DIAGRAM – VESSEL WITH MOA (Sheet 4 of 6)
  • Page 41 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 41 WIRING DIAGRAM – VESSEL WITH MOA (Sheet 5 of 6)
  • Page 42 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 42 MAINTENANCE WIRING DIAGRAM – VESSEL WITH MOA (Sheet 6 of 6)

  • Page 43: Condenser Control Center Assembly

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 43 CONDENSER CONTROL CENTER ASSEMBLY (Sheet 1 of 10)
  • Page 44 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 44 MAINTENANCE CONDENSER CONTROL CENTER ASSEMBLY (Sheet 2 of 10)
  • Page 45 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 45 CONDENSER CONTROL CENTER ASSEMBLY (Sheet 3 of 10)
  • Page 46 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 46 MAINTENANCE CONDENSER CONTROL CENTER ASSEMBLY (Sheet 4 of 10)
  • Page 47 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 47 CONDENSER CONTROL CENTER ASSEMBLY (Sheet 5 of 10)
  • Page 48 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 48 MAINTENANCE CONDENSER CONTROL CENTER ASSEMBLY (Sheet 6 of 10)
  • Page 49 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 49 CONDENSER CONTROL CENTER ASSEMBLY (Sheet 7 of 10)
  • Page 50 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 50 MAINTENANCE CONDENSER CONTROL CENTER ASSEMBLY (Sheet 8 of 10)
  • Page 51 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 51 CONDENSER CONTROL CENTER ASSEMBLY (Sheet 9 of 10)
  • Page 52 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 52 MAINTENANCE CONDENSER CONTROL CENTER ASSEMBLY (Sheet 10 of 10)

  • Page 53: Wiring Diagram – Condenser

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 53 WIRING DIAGRAM – CONDENSER (Sheet 1 of 6)
  • Page 54 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 54 MAINTENANCE WIRING DIAGRAM – CONDENSER (Sheet 2 of 6)
  • Page 55 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 55 WIRING DIAGRAM – CONDENSER (Sheet 3 of 6)
  • Page 56 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 56 MAINTENANCE WIRING DIAGRAM – CONDENSER (Sheet 4 of 6)
  • Page 57 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 57 WIRING DIAGRAM – CONDENSER (Sheet 5 of 6)
  • Page 58 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 58 MAINTENANCE WIRING DIAGRAM – CONDENSER (Sheet 6 of 6)

  • Page 59: Quantum™ 3 Communications Wiring Diagrams

    FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 59 QUANTUM™ 3 COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS COM2 COM2 COM2 (TB2) (TB2) (TB2) Belden #8761 Belden #8761 Belden #8761 To Customer #22 AWG or Equal #22 AWG or Equal...
  • Page 60 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 60 MAINTENANCE QUANTUM™ 4 COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER/DCS RS-485 COMMUNICATIONS COM2 COM2 COM2 (TB2) (TB2) (TB2) Belden #8761 Belden #8761 Belden #8761 To Customer #22 AWG or Equal #22 AWG or Equal...
  • Page 61 FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL S90-555 M MAINTENANCE Page 61 CONVENSER/VESSEL RECOMMENDED SPARE PARTS QUANTUM™ CONTROL PANEL Part Number Description Spare-1 Spare-2 Spare-3 649D4824H01 Display cable (Quantum™ 4, see chart below) 649C1091G04 Main Pentium processor circuit board (Quantum™ 4) 649C1092G04 Main Pentium processor circuit board (Quantum™...
  • Page 62 S90-555 M FRICK QUANTUM™ CONDENSER/VESSEL CONTROL PANEL Page 62 MAINTENANCE YORK Refrigeration 100 CV Avenue, P.O. Box 997 Waynesboro, Pennsylvania USA 17268-0997 Phone: 717-762-2121  Fax: 717-762-8624 www.frickcold.com Subject To Change Without Notice Printed in U.S.A.

This manual is also suitable for:

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