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FLENDER MDSS manual available for free PDF download: Assembly And Operating Instructions Manual
FLENDER MDSS Assembly And Operating Instructions Manual (94 pages)
Helical gear unit for drive systems for tubular mills
Brand:
FLENDER
| Category:
Industrial Equipment
| Size: 1.67 MB
Table of Contents
Table of Contents
3
1 Introduction
11
Legal Information
11
General Information
12
Lubricants
14
2 Safety Instructions
15
Security Notes
15
The Five Safety Rules
15
General Information
15
General Warnings and Symbols
17
Special Types of Danger and Personal Protective Equipment
17
Table 2-1 Symbols and Markings
17
Table 2-2 General Warnings
17
Intended Use
20
3 Description
23
General Description
23
Housing
23
Table 3-1 Designs and Associated Directions of Rotation
23
Figure 3-1 Plate: Lubrication Point
24
Figure 3-2 Gear Unit Components on a Model MDSS Gear Unit
24
Oil Supply to the Gear Unit
25
Bearing Arrangement of the Shafts
25
Shaft Seal
25
Tacolab Seal
26
Figure 3-3 Tacolab Seal
26
Cooling
27
Separate or External Oil Supply System
27
Couplings
27
Heating
28
Table 3-2 Information about the Specific Heat Output
28
Oil Level Indicator
29
Oil Temperature Monitoring
29
Bearing Monitoring
30
Bearing Monitoring Using a Pt 100 Resistance Thermometer
30
Figure 3-4 Oil-Temperature Monitoring System for Gear Units, Model MDSS
30
Bearing Monitoring by Shock-Pulse Transducer
31
Bearing Monitoring by Acceleration Sensor
31
Figure 3-5 Bearing Monitoring Using a Pt 100 Resistance Thermometer
31
Figure 3-6 Fully Assembled Accelerometer (A), and Threaded Connection (B) for Variants 1 to 4
32
Figure 3-7 Complete Accelerometer (C) and Threaded Connection (D) for Variants 5A and 5B
32
4 Application Planning
35
Scope of Delivery
35
Transport
35
Attachment Points
37
Figure 4-1 Transport Symbols
37
Figure 4-2 Attachment Points on a Gear Unit, Model MDSS
38
Special Aspects of Gear Unit Lubrication and Preservation
39
Oil Filling and Oil Drain
39
Preservation of Gear Units with Tacolab Seals
39
Figure 4-3 Oil Filling and Draining Points on the MDSS Type Gear Unit
39
Figure 4-4 Preservation of Gear Units with Tacolab Seals
40
5 Assembly
41
General Assembly Instructions
41
Unpacking the Gear Unit
42
Gear Unit Assembly
43
Foundation
43
Description of Assembly Work
44
Figure 5-1 Gap Dimension at Grease Labyrinth
44
Alignment
45
Figure 5-2 Alignment Surface
45
Mounting the Gear Unit on the Housing Mounting Foot
46
Installation on a Foundation Frame
46
Figure 5-3 Alignment Surfaces and Alignment Screws for Gear Units, Model MDSS
46
Mounting on a Concrete Foundation Using Stone Bolts or Foundation Blocks
48
Figure 5-4 Stone Bolt
48
Figure 5-5 Foundation Block
49
Mounting on a Concrete Foundation Using Anchor Bolts
50
Figure 5-6 Inserted Anchor Bolt
50
Figure 5-7 Tightened Anchor Bolt
51
Couplings
52
Assembling the Coupling
53
Aligning the Coupling
54
Figure 5-8 Possible Misalignments
55
Figure 5-9 Alignment, Based on the Example of a Flexible Coupling
55
Connecting Components
56
Gear Units with Mounted Components
56
Installing a Separate Oil Supply System
56
Connecting the Pressure Monitor
56
Heating Element Connection
57
Connecting the Oil Temperature Monitor
57
Connecting the Bearing Monitoring System
57
Electrical Connections
58
Tightening Procedure
58
Introduction
58
Bolt Connection Classes
59
Table 5-1 Information on Screwing Fastening Bolts
59
Tightening Torques and Preload Forces
60
Final Work
61
Table 5-2 Preload Forces and Tightening Torques
61
6 Commissioning
63
Measures Prior to Commissioning
63
Gear Units with Oil Supply System
63
Measures During Commissioning
63
Running the Gear Unit for the First Time
64
Heating
64
7 Operation
67
Operating Data
67
Irregularities in Operation
67
Table 7-1 Operating Values
67
Taking the Unit out of Service
68
8 Servicing
69
General Maintenance Information
69
Maintenance Schedule
69
Table 8-1 Maintenance and Servicing Activities
70
Maintenance and Servicing Work
71
Cleaning the Gear Unit
71
Cleaning the Air Filter and Replacing the Air Filter Element
71
Cleaning the Air Filter
71
Replacing the Air Filter Element
72
Checking the Oil Temperature
72
Measuring the Vibration Levels of the Rolling-Contact Bearings
72
Measuring the Temperature at the Rolling-Contact Bearings
73
Check that All of the Fastening Bolts Are Tight
73
General Inspection of the Gear Unit
73
Final Work
74
Possible Faults
74
Table 8-2 Possible Faults and How to Rectify Them
78
9 Service & Support
79
Contact
79
10 Disposal
81
11 Spare Parts
83
Declaration of Incorporation
85
Technical Data
87
General Technical Data
87
Figure B-1 Rating Plate
87
Ambient Temperature
88
Weights
88
Enveloping Surface Sound Pressure Level
88
Index
91
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