FLENDER 115 Manuals

Manuals and User Guides for FLENDER 115. We have 1 FLENDER 115 manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER 115 Assembly And Operating Instructions Manual (78 pages)

Crane gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 1 MB

Table of Contents
3
Introduction
11
Legal Information
11
General Information
12
Lubricants
14
Safety Instructions
15
Security Notes
15
The Five Safety Rules
15
General Information
15
General Warnings and Symbols
17
Special Types of Danger and Personal Protective Equipment
17
Table 2-1 Symbols and Markings
17
Table 2-2 General Warnings
17
Intended Use
20
Description
23
General Description
23
Housing
23
Oil Supply to the Gear Unit
24
Splash Lubrication
24
Shaft Bearings
24
Figure 3-1 Gear Unit Equipment on Type H3SH Gear Units
24
Shaft Seal
25
Rotary Shaft Sealing Rings
25
Taconite Seal
25
Figure 3-2 Rotary Shaft Sealing Ring
25
Figure 3-3 Taconite Seal
26
Figure 3-4 Taconite Seal, Variants E, F, F-F, F-H and F-K
26
Couplings
27
Table 3-1 Taconite Seal Versions
27
Brake
28
Heating
28
Table 3-2 Information about the Specific Heat Output
28
Oil Level Indicator
29
Figure 3-5 Heating on Type H3SH Gear Units
29
Oil Temperature Monitoring
30
Application Planning
31
Scope of Delivery
31
Transport
31
Attachment Points
32
Figure 4-1 Transport Symbols
32
Figure 4-2 Shear and Lateral Pulling When Using Eye Bolts
33
Figure 4-3 Position of the Attachment Points on the Type H3SH Gear Unit
34
Figure 4-4 Position of the Attachment Points on Type H3SH Gear Units with Motor
34
Special Aspects of Gear Unit Lubrication and Preservation
35
Oil Filling Point and Oil Drain
35
Checking the Oil Level
35
Figure 4-5 Oil Filling and Oil Drain
35
Assembly
37
General Assembly Instructions
37
Unpacking the Gear Unit
38
Gear Unit Assembly
39
Foundation
39
Description of Assembly Work
40
Alignment
41
Figure 5-1 Gap Dimension at the Grease Labyrinth
41
Figure 5-2 Alignment Surface
42
Figure 5-3 Alignment Surfaces
42
Couplings
43
Assembling the Coupling
43
Aligning the Coupling
45
Figure 5-4 Possible Displacements
45
Connecting Components
46
Gear Units with Mounted Components
46
Figure 5-5 Alignment Process Based on the Example of a Flexible Coupling
46
Connecting the Heating Element
47
Connecting the Pt 100 Resistance Thermometer
47
Electrical Connections
48
Tightening Procedure
48
Introduction
48
Bolt Connection Classes
49
Tightening Torques and Preload Forces
49
Table 5-1 Information on Tightening Fastening Bolts
49
Final Work
51
Table 5-2 Preload Forces and Tightening Torques
51
Commissioning
53
Measures Prior to Commissioning
53
Measures During Commissioning
53
Gear Units with Heating
54
Operation
55
Operating Data
55
Irregularities in Operation
55
Table 7-1 Operating Data
55
Taking the Unit out of Service
56
Servicing
57
General Maintenance Information
57
Maintenance Schedule
57
Maintenance and Servicing Work
58
Clean the Venting Screw
58
Table 8-1 Maintenance and Servicing Activities
58
Checking the Oil Temperature
59
Cleaning the Gear Unit
59
General Inspection of the Gear Unit
60
Check that All of the Fastening Bolts Are Tight
60
Final Work
60
Possible Faults
60
Table 8-2 Possible Faults and How to Rectify Them
62
Service & Support
63
Contact
63
Disposal
65
Spare Parts
67
Declaration of Incorporation
69
Technical Data
71
General Technical Data
71
Figure B-1 Rating Plate
71
Ambient Temperature
72
Weights
72
Oil Quantities
72
Enveloping Surface Sound Pressure Level
73
Table B-1 Oil Quantities
73
Index
75

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FLENDER 115 Assembly And Operating Instructions Manual (78 pages)

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