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FLENDER M Series manual available for free PDF download: Operating Instructions Manual
FLENDER M Series Operating Instructions Manual (110 pages)
Gear unit
Brand:
FLENDER
| Category:
Industrial Equipment
| Size: 2.08 MB
Table of Contents
Edition
4
Table of Contents
5
Gear Unit 5118En Operating Instructions 10/2017
9
Operating Instructions
10
General Information
11
Introduction
11
Lubricants
12
Safety Instructions
13
Security Notes
13
The Five Safety Rules
13
General Information
14
General Warnings and Symbols
15
Special Types of Danger and Personal Protective Equipment
16
Intended Use
18
Description
21
General Description
21
Housing
21
Output Shaft Versions
21
Figure 3-1 Gear Unit Equipment for Type H2SH 24 (SOND 622) Gear Units
22
Figure 3-2 Gear Unit Equipment for Type M1S X 315 Gear Units
23
Figure 3-3 Gear Unit Equipment for Type H3SX Gear Units
24
Oil Supply to the Gear Unit
24
Bearing Arrangement of the Shafts
25
Pressure Lubrication
25
Splash Lubrication
25
Figure 3-4 Rotary Shaft Sealing Ring
26
Labyrinth Seals
26
Rotary Shaft Sealing Rings
26
Shaft Seal
26
Figure 3-5 Labyrinth Seal
27
Taconite Seal
27
Figure 3-7 Design Variants of Taconite Seals
28
Figure 3-8 Tacolab Seal
29
Cooling
30
Fan
30
Cooling Coil
31
Figure 3-9 Fan Mounted on a Gear Unit
31
Figure 3-10 Cooling Coil Connections
32
Mounted Oil Supply System
33
Pump
33
Couplings
34
Oil Filter
34
Pressure Monitor
34
Separate Oil Supply System
34
Heating
35
Figure 3-11 Heating for Gear Units, Type H
36
Oil Level Indicator
36
Figure 3-12 Oil-Level Monitoring System for Gear Units, Types H
37
Oil-Level Monitoring System
37
Bearing Monitoring
38
Bearing Monitoring Using a Pt 100 Resistance Thermometer
38
Figure 3-13 Oil Temperature Monitoring System for Gear Units, Types H
38
Oil Temperature Monitoring
38
Bearing Monitoring by Shock-Pulse Transducer
39
Figure 3-14 Bearing Monitoring Using a Pt 100 Resistance Thermometer
39
Bearing Monitoring by Acceleration Sensor
40
Figure 3-15 Bearing Monitoring Using a Shock-Pulse Transducer
40
Figure 3-16 Fully Assembled Acceleration Sensor (A), and Threaded Connector (B) for Variants 1 to 4
41
Figure 3-17 Fully Assembled Acceleration Sensor (C), and the Threaded Connector (D) for Variants 5A and 5B
41
Figure 3-18 Speed Encoder
42
Speed Encoder
42
Torque Monitoring System
42
Figure 3-19 Telemetric Measuring System to Monitor the Torque
43
Gear Unit Monitoring "Condition Monitoring
43
Application Planning
45
Scope of Delivery
45
Transport
45
Attachment Points
47
Figure 4-1 Transport Symbols
47
Figure 4-2 Shear and Lateral Pulling When Using Eye Bolts
48
Figure 4-3 Position of the Attachment Points for Gear Units of Type H2SH 24 (SOND 622)
49
Figure 4-4 Position of the Attachment Points for Gear Units of Type M1S X 315
49
Figure 4-6 Oil Filling Points and Oil Draining Points on Type H2SH 24 (SOND 622) Gear Units
51
Figure 4-7 Oil Filling Points and Oil Draining Points on Type M1S X 315 Gear Units
52
Figure 4-8 Oil Filling Points and the Oil Draining Points on Type H3SX Gear Units
53
Preservation of Gear Units with Tacolab Seals
53
Assembly
55
General Assembly Instructions
55
Unpacking the Gear Unit
56
Foundation
57
Gear Unit Assembly
57
Description of Assembly Work
58
Alignment
60
Installation on a Foundation Frame
62
Mounting the Gear Unit on the Housing Mounting Foot
62
Mounting on a Concrete Foundation Using Foundation Blocks
63
Mounting on a Concrete Foundation Using Anchor Bolts
64
Couplings
67
Connecting Components
68
Gear Units with Mounted Components
68
Connecting the Cooling Coil
69
Installing a Separate Oil Supply System
69
Connecting the Heating Element
70
Connecting the Oil-Level Monitoring System
70
Connecting the Pressure Monitor
70
Connecting a Speed Encoder
71
Connecting the Bearing Monitoring System
71
Connecting the Pt 100 Resistance Thermometer
71
Connecting the Gear Unit Condition Monitoring System
72
Connecting the Torque Monitoring System
72
Electrical Connections
72
Introduction
73
Tightening Procedure
73
Bolt Connection Classes
74
Tightening Torques and Preload Forces
74
Final Work
76
Commissioning
79
Gear Units with Cooling Coil
79
Measures Prior to Commissioning
79
Gear Units with Oil Supply System
80
Measures During Commissioning
80
Heating
81
Irregularities in Operation
83
Operating Data
83
Operation
83
Taking the Unit out of Service
84
General Maintenance Information
85
Servicing
85
Maintenance Schedule
86
Cleaning the Venting Screw
87
Maintenance and Servicing Work
87
Checking the Oil Temperature
88
Measuring the Vibration Levels of the Rolling-Contact Bearings
88
Checking the Cooling Coil
89
Cleaning the Fan and Gear Unit
89
Check that All of the Fastening Bolts Are Tight
90
Final Work
90
General Inspection of the Gear Unit
90
Possible Faults
90
Figure 3-6 Taconite Seal
27
Tacolab Seal
28
Figure 4-5 Position of the Attachment Points for Gear Units of Type H3SX
50
Oil Filling and Oil Drain
51
Special Aspects of Gear Unit Lubrication and Preservation
51
Table 8-2 Possible Faults and Their Rectification
91
Service & Support
97
Disposal
99
Spare Parts
101
Declaration of Incorporation
103
Quality Documents
103
General Technical Data
105
Technical Data
105
Ambient Temperature
106
B.2 Ambient Temperature
106
Enveloping Surface Sound Pressure Level
106
Types
106
Weights
106
Index
107
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