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Fischer Panda 6500/7 Marine Generator Manuals
Manuals and User Guides for Fischer Panda 6500/7 Marine Generator. We have
1
Fischer Panda 6500/7 Marine Generator manual available for free PDF download: Manual
Fischer Panda 6500/7 Manual (246 pages)
mini PMS marine generator
Brand:
Fischer Panda
| Category:
Inverter
| Size: 10 MB
Table of Contents
Table of Contents
3
3 General Instructions and Regulations
12
Safety First
12
Tools
16
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
18
Customer Registration and Guarantee
18
Technical Support
18
Caution, Important Information for Start-Up
18
Safety Instructions - Safety First
19
Safe Operation
19
Observe Safety Instructions
19
Personal Protective Clothing (PPE)
19
Cleanliness Ensures Safety
19
Safe Handling of Fuels and Lubricants
20
Exhaust Fumes and Fire Protection
20
Safety Precautions against Burns and Battery Explosions
21
Protect Your Hands and Body from Rotating Parts
21
Anti-Freeze and Disposal of Fluids
21
Implementation of Safety Inspections and Maintenance
22
Warning and Instruction Signs
22
Special Instructions and Hazards of Generators
22
Potential Equalisation for Panda AGT DC Generators
23
Protective Conductor and Potential Equalisation:23
23
Protective Conductor for Panda AC Generators
23
Switch off All Loads While Working on the Generator
23
Safety Instructions Concerning Cables24
24
Recommended Starter Battery Sizes
24
Important Instructions for Batteries - Starter And/Or Traction Batteries
24
General Safety Instructions for Handling Batteries
25
4 In Case of Emergency First Aid / IM Notfall - Erste Hilfe
27
When an Adult Stops Breathing
28
5 Basics
29
Intended Use of the Machine
29
Purpose of the Manual and Description of the Definitions Trained Person/Operator/ User
29
Trained Persons
29
Operator
29
Panda Transport Box
30
Bolted Fischer Panda Transport Box
30
Fischer Panda Transport Box with Metal Tab Closure
30
Transport and Loading/Unloading
30
Transporting the Generator
30
Loading/Unloading of the Generator
30
Scope of Delivery
31
Asynchronous Generator
31
Opening the MPL Sound Insulation Capsule
33
Opening the GFK Sound Insulation Capsule
34
Special Maintenance Notes and Arrangements at Long Periods of Stand Still Time or Shutdown
34
Reference Note for the Starter Battery at a Long-Term Standstill
34
Arrangements at a Short-Term Standstill
35
Arrangements at a Medium-Term Standstill / Winter Storage
35
Arrangements for Conservation
35
Arrangements for Deconservation after a Medium-Term Standstill
36
Months)
36
Arrangements at a Long-Term Standstill / Shutdown
36
Arrangements for Conservation
36
Arrangements after a Long-Term Standstill (Shutdown) / Recommissioning (more than 6 Months)
37
6 The Panda Generator
39
Type Plate at the Generator
39
Description of the Generator
40
Right Side View
40
Left Side View
41
Font View
42
Back View
43
View from above
44
Details of Functional Units
45
Components of the Cooling System (Raw Water)
45
Components of the Cooling System (Fresh Water)
46
Components of Fuel System
50
Components of Combustion Air
52
Components of the Electrical System
54
The Operation Surveillance System
58
Components of the Oil Circuit
60
Remote Control Panel - See Separate Control Panel Manual
61
Starting the Generator - See Separate Control Panel Manual
61
Stopping the Generator - See Separate Control Panel Manual
61
7 Installation Instructions
63
Personal Requirements
63
Hazard Notes for the Installation
63
Preparing the Base - Placement
64
Advice for Optimal Sound Insulation
65
Generator Connections
65
Installation of the Cooling System - Raw Water
65
General Information
65
Installation of the through Hull Fitting in Yachts
65
Quality of the Raw Water Sucking in Line
66
Generator Installation above Waterline
67
Generator Installation below Water-Line
68
Generator Housing Cooled by Raw Water
69
Indirect Cooling of the Genset Housing (by the Heat Exchanger)
70
Installation of the Cooling System - Fresh Water
70
Position of the External Cooling Water Expansion Tank
70
Ventilating at the First Filling of the Internal Cooling Water Circuit
71
Pressure Test for Controlling the Cooling Water Circuit
72
Scheme for Freshwater Circuit at Two Circuit Cooling System
73
Installation of the Water Cooled Exhaust System
74
Installation of the Standard Exhaust System
74
Installation of the Waterlock
75
Possible Cause for Water in the Exhaust Hose
75
Possible Cause: Cooling Water Hose
75
Possible Cause: Exhaust Hose
75
Installation Area of the Waterlock
76
The Volume of the Waterlock
76
Example of the Installation of the Waterlock Off-Center and Possible Effects
81
Fects
81
Exhaust / Water Separator
84
Installation Exhaust Water Separator
86
Installation of the Fuel System
88
General References
88
Connection of the Fuel Lines at the Tank
89
The Electrical Fuel Pump
89
Position of the Pre-Filter with Water Separator
90
Ventilating Air from the Fuel System
90
Generator DC System Installation
91
Connection of the Starter Battery Block
91
Connection of the Remote Control Panel - See Separate Control Panel Manual
94
Generator AC System Installation
95
Installation with Looped in AC-Control Box
95
Installation AC-Box / Distribution Panel Separate Connected
96
AC-Control Box with VCS and ASB - Not All Models
98
VCS Voltage Control
99
Alternative Mini VCS100
100
Installation with Mini VCS Mounted at the Generator
101
Jump Start at High Starting Current (Booster)
101
Insulation Test
102
8 Generator Operation Instruction
103
Personal Requirements
103
Hazard Notes for the Operation
103
General Operating Instruction
103
Operation at Low Temperatures
103
Pre-Heating the Diesel Motor
104
Tips Regarding Starter Battery
104
Light Load Operation and Engine Idle
104
The Soot of the Generator Is Due to the Fact that
104
To Prevent the Soot of the Generator Following Steps Should be Observed
104
Generator Load for a Longer Period and Overload
104
Protection Conductor
105
Operating Control System on the Fischer Panda Generator
105
Instructions for Capacitors - Not Present at All Models
105
Checks before Start - See Remote Control Panel Data Sheet
105
Starting the Generator - See Remote Control Panel Data Sheet
106
Stopping the Generator - See Remote Control Panel Data Sheet
106
9 Maintenance Instructions
107
Personal Requirements
107
Hazard Notes for the Maintenance
107
Environmental Protection
109
Maintenance Interval
109
General Maintenance Instructions
109
Checks before each Start
109
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
109
Oil Change Intervals
110
Checking Oil-Level
110
Refilling Oil
111
After the Oil Level Check and Refilling the Oil
111
Replacement of Engine Oil and Engine Oil Filter
112
After the Oil Change
114
Verifying the Starter Battery and (if Necessary) the Battery Bank
115
Battery
115
Check Battery and Cable Connections
115
Check Electrolyte Level
115
Check Electrolyte Density
116
Grease Lubricated Generator Backend Bearing
116
Exchange of Grease Lubricated Bearing
117
Demounting the Backend Bearing
118
Demounting the Cooling Disc (if Existent)
118
Installing the New Backend Bearing
119
Checking the Oil Level of the Generator End Bearing at Fischer Panda Generators
122
Oil Level Check
123
Refilling Oil
123
Refiller-Set
124
Screw Plug
124
Replacement of the Oil-Cooled Backend Bearing
125
Exchange Oil-Cooled Bearing
125
Demounting the Bearing
125
Ventilating the Fuel System
137
Replacement of the Fuel Filter
138
Optional Fuel Filter with Sight Glass
139
Checking the Water Separator in the Fuel Supply
140
Replace the Air Filter Mat
140
Alternative Replacement of the Air Filter Mat with Pull out Holder
141
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
143
Ventilation of the Coolant Circuit / Freshwater
144
V-Belt Replacement for the Internal Cooling Water Pump
146
The Raw Water Circuit
147
Clean Raw Water Filter
147
Causes with Frequent Impeller Waste
148
Replacement of the Impeller
149
Replacing the Actuator
151
Check and Discharge the Capacitors
153
Replacing the Electric Starter
156
Replacing the DC/DC Converter
159
Replacing the DC Alternator
160
Replacing the Oil Pressure Switch
164
Replacing the Oil Pressure Sensor (Optional Component)
165
Replacing the Operating Current Relays
166
Replacing the Fuses
167
Replacing a Thermoswitch
168
Replacing the Injection Nozzles
170
Checking the Flame Glow Plug (Optional Unit)
173
Replacing the Flame Glow Plug
174
Replacing the Stop Solenoid (Energize to Stop)
175
Replacing the Glow Plugs
179
10 Generator Faults
181
Personal Requirements
181
Hazard Notes for the Troubleshooting
181
Tools and Measuring Instruments
183
Troubleshooting Table and Flowchart
184
Generator Output Voltage too Low
184
Generator Voltage too High
184
Generator Voltage Fluctuates
184
Generator Not Able to Start Electric Motor
184
Diesel Motor Fails to Start
184
Starter Is Turning Motor, but Fails to Start
184
Motor Does Not Achieve Enough Speed During Starting Process
186
Motor Runs Unsteady
186
Motor Speed Drops
186
Motor Runs in off Position
186
Motor Stops by Itself
186
Sooty, Black Exhaust
187
Generator Must be Shut off Immediately if
187
Troubleshooting for the VCS-Voltage Control
187
Troubleshooting Flowcharts
188
1Details and Explanations Concerning the Troubleshooting Flowchart
190
Versions of the Generator Power Terminal Box
194
Overloading the Generator
198
Monitoring the Generator Voltage
199
Automatic Voltage Monitoring and Auto-Shut down
199
Generator-Output Voltage Is too Low
200
Discharging the Capacitors
200
Checking the Capacitors
201
Checking the Electrical Connections to the Capacitors
201
Check the Generator Voltage
201
Measuring the Ohm Resistance of the Generator Windings
202
Check the Windings for Short Circuit
202
Generator Provides no Voltage
203
Measuring the Inductive Resistance
203
Rotor Magnetism Loss and „Re-Magnetising
203
Engine Starting Problems
204
Electric Fuel Solenoid Valve
204
Re-Start with Failure Bypass Switch
204
Lifting Solenoid for Motor Stop - Optional
205
Troubleshooting Table
206
11 Tables207
212
Rated Current
212
Cable Cross Section
212
Fuel
213
Engine Oil
213
Engine Oil Classification
213
Operating Range
213
Quality of Oil
213
Coolant Specifications
214
Coolant Mixture Ratio
214
Types of Coil
215
HP1 - 230V / 50 Hz
215
HP2 - 120V / 60 Hz
215
HP3 - 400V / 50 Hz
216
HP2 - 120V / 60 Hz
216
HP2 - 120V / 60 Hz - Duo
216
DVS - 400V / 50 Hz
217
Resistor & Inductance of the Generator Coil
217
DVS - 120V 240V / 60 Hz
217
Voltage Values Stator Coil
218
Diameter of Conduits
219
Generator Control Panel P6+ Manual
221
Current Revision Status
222
Hardware
222
12 Safety Instructions Generator Control P6
223
Personal Requirements
223
Safety Instructions
223
13 General Operation
225
Panel Generator Control
225
Rear View 12 V-Version
226
Rear View 24 V-Version
227
Installation of the Remote Control Panel
228
Placement
228
Terminal Connections
228
Function of the Jumpers
229
Configuration and Adjustment
230
Configuration and Setting Sheet KE01
230
Configuration and Setting Sheet KE03
232
Starting Preparation / Checks (Daily)
234
Marine Version
234
Vehicle Version
234
Starting and Stopping the Generators
235
Starting the Generator
235
Stopping the Generator
236
Automatic Adapter - Optional
237
Function
237
The Automatic Input
238
Terminal Connections
239
Master-Slave Adapter - Optional
239
Fischer Panda Art. No. 21.02.02.015P, 12 V-Version
239
Fischer Panda Art. No. 21.02.02.01P, 24 V-Version
240
Terminal Connections
240
Fuse
240
Terminal Connections
241
Terminal X2 (IN/OUT from View Master-Operating-Panel)
241
Terminal X3
241
Configuration and Adjustment
242
Configuration and Setting Sheet KE05
242
14 Measurements
245
Hole Pattern
245
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