Esko Kongsberg XE10 Manuals

Esko Kongsberg XE10 Manuals

Manuals and User Guides for Esko Kongsberg XE10. We have 2 Esko Kongsberg XE10 manuals available for free PDF download: User Manual, Technical Manual

Esko Kongsberg XE10 User Manual

Esko Kongsberg XE10 User Manual (133 pages)

Kongsberg XE / i-XE Series, Digital Cutting Table

Brand: Esko | Category: Cutter | Size: 16 MB

Table of Contents

Table of Contents
2
1 Preface

7
2 Change Record

8
3 Welcome

9
4 Using this Manual

10
- Main Sections
  10
- Name Styles and Symbols
  11
- Pictures and Illustrations
  11
- Local Languages
  12
- About XX-Guide Dialogs
  12
5 Safety Regulations

13
- Introduction
  13
- Responsibilities
  13
  - The Manufacturer
    13
  - The Customer
    13
  - The Operators
    13
- Requirements to be Met by Operators
  14
- Deﬁnition of Use
  14
- Danger Zones
  14
  - Moving Parts, Laser Radiation and High Voltage
    15
  - Loose Clothing
    15
  - Noise Level
    16
- Warning Sign Explanation
  16
- Safety Devices
  17
  - Overview
    17
  - Main Power Switch
    18
  - Emergency Stop Button
    18
  - Warning Lamp on Top of y Carriage
    19
  - Dynaguard Safety System
    19
- Protective Equipment
  20
- Procedures in Case of Malfunctions
  20
- Residual Risk
  20
6 System Description, XE

23
- Introduction
  23
- Naming Conventions
  23
- Main Power Switch
  24
- Operators Panel
  24
- Pressurized Air System
  26
- Application Programs Available
  27
7 XE-Guide

28
- The Graphical User Interface
  28
- The Main Menu
  28
- The Main Toolbar Functions
  30
- File View
  31
- File View Toolbar
  32
- Job View
  34
- Job View Toolbar
  35
- Preview
  37
- Status Bar
  37
- Critical Warning Display
  38
- Message Display
  38
- Position Display
  39
- Accelerator Keys
  40
8 Basic Operations

42
- Introduction
  42
- Power on Sequence
  42
- Reset Safety System
  43
- Power Oﬀ Sequence
  43
- Continue after Safety Break
  44
9 Prepare for a Job

45
- Introduction
  45
- Job Setup
  45
- Board Setup
  46
- Open an Input File
  46
- Flute/Grain Direction
  47
- Vacuum Section Selection
  47
- Speed Setting
  47
- Job Execution
  48
- Corrugated Production
  48
- Folded Carton Production
  49
- Make a Pen Plot
  50
10 How to Procedures, Advanced

51
11 System Setup

56
- Introduction
  56
- Speed Setup
  57
- Jog Settings
  58
- Set Reference Point
  59
- Set Ruler Position
  60
- Set Table Top Reference
  60
- Map Table Top Surface
  61
- Register Table Size
  61
- Adjust X1 to X2 Angle
  61
- Vacuum Control
  62
- System Options
  63
- Display Units
  64
- Language
  64
- Input File
  64
- Optimization
  66
- Vacuum Setup
  67
  - Vacuum Section Conﬁguration
    67
- Park Position
  67
- Display Color
  68
- Board Size
  68
- Change Flute/Grain Direction
  69
- Transformations
  69
- Step and Repeat
  71
- Counter Setup Dialog
  73
12 Reference Points and Coordinate System

75
13 Job Setup

78
- Introduction
  78
- Select Job Setup Files
  78
- Create and Edit Job Setup Files
  78
- Job Setup Parameters
  79
- Extended
  81
- More
  82
14 Job Layout

85
- Introduction
  85
- Multi Design Layout Functions
  85
- Job Layout Setup
  86
15 Tool Conﬁguration and Adjustment

88
- Combination of Tools
  88
- Tool Conﬁguration
  88
- Adjust Active Tool
  89
- Lag Settings (for Rotating Tools)
  90
- Tool Height Calibration
  92
- Rotation Adjustment (for Rotating Tools)
  92
- Center Oﬀset Adjustment
  93
- Manual Adjustment of Center Oﬀset and Angle
  94
- Tool Oﬀset
  95
- Maintain Tool List (more
  96
16 Tooling System

97
- Introduction
  97
- Tool Handling and Care
  97
- How to Replace a Tool
  98
- Two or more Tools of the same Type
  98
- Presscut Knife Tool
  100
- Static Knife Tool
  103
- Vibracut Knife Tool
  104
- Varicut Knife Tool
  107
- Hi-Force Knife Tool
  111
- Psaligraphy Knife
  113
- Rotacut Knife Tool
  114
- Multi-Function Unit
  118
- Ballpoint Pen / Ink Tool
  118
- Measuring Foot
  120
- Laser Pointer
  121
- I-Cut Camera
  121
17 Maintenance

122
- Daily Maintenance
  122
- Weekly Maintenance
  122
- Maintenance, External Equipment
  122
18 Fuse Replacement

123
- Mpu
  123
- Y/Z Fuse
  126
- Tool Rotation/Reciprocating Knife/Tool Up_Down
  127
19 Install Software

130
20 Frequently Asked Questions

131
- Machine
  131
- Tools
  131
- XX-Guide
  132

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Esko Kongsberg XE10 Technical Manual

Esko Kongsberg XE10 Technical Manual (62 pages)

Cutting Systems with GC900sm Controller

Brand: Esko | Category: Cutter | Size: 1 MB

Table of Contents

Table of Contents
2
Table of Content
2
System Description
5
Kongsberg Xe/I-XE Tables, an Overview
5
The Front End Pc
6
Hypertreading
6
Power Save
6
XE and I-XE Tables, What Is the Difference
6
Working Areas
6
The Gc900Sm Control System
8
MPC800 Board Components and Settings
9
Main Power Unit (MPU)
9
Main Control Unit (MCU)
9
Servo Control Unit (SCU)
10
6/12 a Amplifier for X1 / X2 / y
10
Tool Control Unit (TCU)
10
5X3/6 a Amplifier Board
11
CAN-Communication
11
Gc900Sm Power System
13
Mains
13
Adjusting +48V Depending Upon Local Voltage Variations
13
Power Consumption
14
Power on CU-Modules
15
Traverse Solution
16
Tool Solution
17
The Tool Connection Board
17
Presscut Knife Tool, Pressure Controlled
18
Static Knife Tool - Folded & Corrugated
18
Crease Tool
19
Vibracut Knife Tool
19
Hi-Frequenc Vibracut Knife Tool
20
Hi-Force Knife Tool - Folded & Corrugated
20
The Varicut Tool
21
The Ball Point Pen
21
The Measuring Foot
22
Pressurized Air Adjustment for the Measuring Foot
23
Multifunction Units before May 2008
23
Multifunction Units after May 2008
23
Tool Selection by Excenter
24
Tool Selection and Pressure by Excenter
25
Tool Combination Cross Reference Table
25
The Z-Axis
26
Zero Reference for the Z - Axis
26
Avoid Z - Axis Moving down When Power off
26
Tool Rotation
27
General
27
Zero Detect for Tool Rotation
27
Tool Selection
27
Tool Identifier
27
Laser Pointer
27
Camera
27
Fuses
28
MPU Fuses
28
Motor Fuses
29
Vacuum Motor Overload Protection
30
Xe Safety Solution
31
Safety System Blocked Schematic
31
Dynaguard with LE20 Controller, Detailed Description
31
Troubleshooting the Gc900Sm Controller
32
Xe System Parameters
33
System ID Definitions
33
Tool ID Definitions
33
Tool Series ID Definitions
34
Motor / Encoder Specifications
35
Signal Lists
36
Signals To/From CU-Modules
36
Cables
36
Xe10/I-XE10 with LE20 Safety Relay
36
Xe with Xl-Register
37
Xe with I-Cut (I-Xe)
37
How to
38
Installation
38
Maintenance
38
Traverse Beam / X-Carriage Fixture on Xxe32/54
38
Motor Assembly on Xe10/I-XE10
39
How to Remove X1/X2 Covers, Xxe10
40
How to Remove X1/X2 Gearbox, Xxe10
42
How to Remove X1/X2 Covers, I-XE32/54
43
How to Remove the Y-Carriage Cover
44
How to Remove the Z-Axis Motor and Screw
45
Gear Adjustment, Basic Principles
47
Motor Pinion Adjustment
48
General
48
Y-Axis Motor Pinion
49
X-Axis Motor Pinion, XE10 and I-XE10
49
Rack Pinion Adjustment
50
Adjusting X-Axis Rack Pinion on Xxe10
50
Adjusting X-Axis Rack Pinion on Xxe32/54
52
Adjusting Y-Axis Rack Pinion on Xxe10/32/54
53
Electrical Drawings, Index
54
Mechanical Drawings, Index
55
Appendix - Vacuum Zones
57
Appendix - Hour Counter and Maintenance Tracking
58
Hour Counter
58
Display of Hour Counter in the about Dialog
58
Maintenance Tracking
59
Maintenance Warning Dialog
60
Maintenance Reminder
60
Appendix - Friction Level Measurement
61

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