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Kongsberg XL
Esko Kongsberg XL Manuals
Manuals and User Guides for Esko Kongsberg XL. We have
2
Esko Kongsberg XL manuals available for free PDF download: User Manual, Service Manual
Esko Kongsberg XL User Manual (166 pages)
Cutting Tables
Brand:
Esko
| Category:
Cutter
| Size: 39 MB
Table of Contents
Table of Contents
2
Preface
7
Change Record
8
Introduction
9
Welcome
9
FCC Conformity Statement
9
Using this Manual
10
Main Sections
10
Name Styles and Symbols
11
Pictures and Illustrations
11
Local Languages
11
Safety Regulations
12
Introduction
12
Responsibilities
12
The Manufacturer
12
The Owner
12
The Operators
12
Requirements to be Met by Operators
13
Definition of Use
13
Warning Sign Explanation
14
Attention Areas
17
Danger Zones
17
Moving Parts, Laser Radiation and High Voltage
17
Loose Clothing
17
Noise Level
17
Ejection of Parts When Milling
18
Milling Stop Time
18
I-Camera Strobing Light
18
Safety Devices
19
Overview
19
Emergency Stop Button
19
Warning Lamps on y Carriage
19
Dynaguard Safety System
20
Protective Equipment
20
Procedures in Case of Malfunctions
21
Check before Operation
21
Residual Risk
22
System Description
25
Naming Conventions
25
Main Power Switch
25
Operators Panel
25
Variable Blow Back
27
Pressurized Air System
28
Application Programs Available
28
Basic Operations
29
Power on Sequence
29
Reset Safety System
30
Power off Sequence
30
Continue after Safety Break
31
Prepare for a Job
32
Introduction
32
Main Reference Point in Ipc
32
Create Job
34
Layer Setup
34
Production Setup
34
Speed Setting
35
Flute/Grain Direction
35
Vacuum Zone Selection
35
Job Execution
36
Milling Production
36
Make a Pen Plot
37
Work with X-Pad
37
How to Procedures, Advanced
41
Cutting Thick Materials
41
Hard Board Production
41
Multi Pass Milling
42
Job Including Reverse Operation
42
Reverse Operation by Left and Right Rulers
43
Reverse Operation by Use of Camera
44
Reverse Operation in Combination with Step and Repeat
45
Work with Different Reference Point Settings
45
System Setup
47
Introduction
47
Adjust X1 to X2 Angle
48
Register Table Size
48
Set Ruler Position
49
Set Main Reference Point
49
Map Table Top Surface
49
Reference Points and Coordinate System
50
Jog Settings
52
Set Table Top Reference
52
Milling Unit Setup
53
Board Size
54
Tool Configuration and Adjustment
55
Introduction
55
Adjust Active Tool
55
Tool Height Calibration
56
Lag Settings (for Rotating Tools)
56
Rotation Adjustment (for Rotating Tools)
58
Center Offset Adjustment
59
Manual Adjustment of Center Offset and Angle
60
Tool Offset
60
Maintain Tool List (more
61
Tooling System
63
Tool Handling and Care
63
Tool Inserts with Built-In Motor
63
Tool Heads Available, Overview
64
Tool Head Mount / Dismount
65
Flexihead
65
Powerhead
66
Ø150 MM Crease Wheel
67
Crease Adapter Ø26 MM
68
Perforation Wheel Ø60 MM
69
HD Knife Tool
70
V-Notch Knife
71
Bevel Knife 45
77
Foamhead
78
Multicut
80
Introduction
80
Tool Head Description
82
Safety Issues
83
Precautions
85
Milling Advice
89
Bits and Bit Change
92
Chuck Change and Cleaning
95
Bit Slipping, Chuck Change
99
Bit Length and Position
99
False Air Valve
100
Tool Adjustment
100
Miscellaneous
102
Chiller no 1 (Blue Top) for Multicut-HP
103
Introduction
103
Chiller, Error Conditions
104
Chiller Heater, Operation
104
Chiller 2016 / Chiller 2020 for Multicut-HP
106
Introduction
106
Startup
107
Error Conditions
107
Measuring Foot
108
Laser Pointer
109
X-Pad
110
X-Pad Calibration
110
Tool Depth and X-Pad
111
Limitations
111
Tool Inserts
112
Ball Point Pen
112
Bevel Knife
113
Bevel Knife U20
114
Braille Tool
114
Corruspeed Knife
119
Tool Adjustment
121
Crease Tool
122
Tool Adjustment
122
Crease Tool, 60 MM
123
Tool Adjustment
123
Drill Tools
124
Flexi Drill Tool
124
Reboard Drill Tool
125
Drill Bit Dimensions
125
Tool Adjustment
126
Drill Tool in Artioscad
126
Foam Knife
126
Ink Tool
127
Liquid Ink Tool
127
Fibertip Tool
128
Tool Adjustment
128
Kisscut
129
Microcut
131
Psaligraphy Knife
133
Tool Adjustment
134
RBI 90-16 (Rigid Board Insert)
134
Reciprocating Knife
135
Tool Adjustment
137
Rigid Material Knife
137
Rotacut
139
Static Knife
142
Tool Adjustment
143
VI30-16 Knife Tool
143
VIXX Knife Tool, Mounting/Adjustment
144
VI45 Knife Tool
145
VIXX Knife Tool, Mounting/Adjustment
145
VI45-10/12 Knife Tool
147
VIXX Knife Tool, Mounting/Adjustment
147
Maintenance
150
Daily Maintenance
150
Weekly Maintenance
150
Maintenance, External Equipment
150
Fuse Replacement
151
MPU Fuses
151
X1 Fuses
152
X2 Fuses
152
Y/Z Fuses
153
Tool Rotation/Reciprocating Knife Fuses
154
Sound Insulating Box, Circuit Breaker for Fan
155
Vacuum Cleaner
156
Vacuum Cleaner, Zefiro
156
How to Use
156
Vacuum Cleaner, High-Capacity, TB ESKO
158
How to Use
158
Compact Vacuum Cleaner
161
How to Use
161
Install Software
163
Frequently Asked Questions
164
Machine
164
Tools
165
Ipc
166
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Esko Kongsberg XL Service Manual (59 pages)
tables
Brand:
Esko
| Category:
Power Tool
| Size: 3 MB
Table of Contents
Table of Contents
3
1 Introduction
5
2 What Is I-Xl Compared to Xl
6
I-Cut User Interface
6
The I-Cut Computer Stand
6
The I-Cut Camera
6
More Vacuum Sections
7
Pressurized Air Supervision
7
The Conveyor Belt (Optional)
7
The Belt Clamps
8
The Feeder Paws
9
Vacuum Reverse
9
The Vinyl Roll Holder (Optional)
10
The Sheet Feeder (Optional)
10
The Kiss-Cut Tool (Optional)
10
3 The Main Reference Point Position
11
General Information about Reference Points
11
Set the Main Reference Point for I-Cut
11
Set the Main Reference Point on a Table with Rulers
12
If Your Table Is Running XL-Guide
12
If Your Table Is Running I-Cut
12
Execution
12
4 Flexihead with I-Cut
13
5 Multicut with I-Cut
13
6 I-Cut Camera Connection to Pc
14
7 I-Cut Camera Adjustment
14
8 Software Installation
15
Install Xl-Guide
15
Install I-Cut Hardware and Software
15
How to Update the I-Cut License Codes
15
Configure XL-Guide for I-Cut Control
16
Configure I-Cut for the Kongsberg I-XL
16
9 How to Check Camera Operation
17
10 The Kiss-Cut Knife Tool
18
11 Belt Tension
21
12 How to Glue the Belt
22
Introduction
22
Belt Glue Procedure, November 05, 2007
22
Old Belt Glue Procedure
28
Tools You Need
28
Procedure
29
13 Sheet Feeder
35
Sheet Feeder Position
35
Sheet Feeder Usb to Serial Line Setup
35
Sheet Feeder Setup
35
Sheet Feeder Load Table Brackets
36
14 Air and Vacuum, Blocked Schematic
38
Pressurized Air Layout When Sheet Feeder Is Installed
38
One Vacuum Pump, Two Vacuum Sections
39
Two Vacuum Pumps (Optional)
40
General
40
Sections
40
15 Electrical Connections for Camera, Blocked Schematic
41
16 Electrical Schematics
42
I-XL El. Schematic
42
Sheet Feeder Connections, Details
42
Pressurized Air Sensor, Details
42
I-XL-20 Cable Overview
42
I-XL-24 Cable Overview
42
I-XL-44 Cable Overview
42
Sheet Feeder
42
Power and Safety Relay
42
Motor / Drive Wiring
42
17 Mechanical Drawings
43
I -Xl20 W / Conveyor
43
I -Xl20 W / 2 Vacuum Sections
43
I -Xl20 W / 2 Sections and Vacuum Reverse
43
I -Xl24 W / Conveyor
43
I -Xl24 W / 3 Vacuum Sections
43
I -Xl24 W / 3 Sections and Vacuum Reverse
43
I -Xl44 W / Conveyor
43
I -Xl44 W / 3 Vacuum Sections
43
I -Xl44 W / 3 Sections and Vacuum Reverse
43
18 Appendix 1 - I-Cut Production Settings for Kongsberg
44
19 Appendix 2 - How to Verify and Adjust Correct Angle on a Table with Conveyor Belt
45
19. Appendix 2 - How to Verify and Adjust Correct Angle on a Table with
47
20 Appendix 3 - Field Installation of Conveyor Belt Paws and Clamps
47
Pressurized Air Connections, Blocked Schematic
47
How to Put Additional Cables into the Traverse Beam
48
Rear Side of Traverse, Assembly
51
Feeder Clamp, X1, Assembly
53
Feeder Clamp, X2, Assembly
53
21 Appendix 4 - Revolving Work Station, Assembly Procedure
54
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