User Manuals: Esko Kongsberg X44 Plotter Cutter

Manuals and User Guides for Esko Kongsberg X44 Plotter Cutter. We have 1 Esko Kongsberg X44 Plotter Cutter manual available for free PDF download: User Manual

Esko Kongsberg X44 User Manual

Esko Kongsberg X44 User Manual (243 pages)

I-cut Production Console

Brand: Esko | Category: Plotter | Size: 57 MB

Table of Contents

Table of Contents
2
1 Preface

9
2 Change Record

10
3 Introduction

12
- Welcome
  12
- FCC Conformity Statement
  13
4 Using this Manual

14
- Main Sections
  14
- Name Styles and Symbols
  15
- Pictures and Illustrations
  15
- Local Languages
  16
5 Safety Regulations

17
- Introduction
  17
- Responsibilities
  17
  - The Manufacturer
    17
  - The Owner
    17
  - The Operators
    18
- Requirements to be Met by Operators
  18
- Definition of Use
  19
- Warning Sign Explanation
  19
- Attention Areas
  22
  - Mains Power Disconnection
    22
  - High Voltage, Laser Radiation and Moving Parts
    23
  - Loose Clothing
    23
  - Noise Level
    23
  - Ejection of Parts When Milling
    24
  - Milling Stop Time
    24
  - I-Camera Strobing Light
    24
- Safety Devices
  25
  - Overview
    25
  - Emergency Stop Button
    25
  - Yellow/Black Tape
    26
  - Warning Lamps on y Carriage
    26
  - Dynaguard Safety System
    26
  - Milling Warning Lamp
    27
- Protective Equipment
  27
- Procedures in Case of Malfunctions
  28
- Check before Operation
  28
- Residual Risks
  29
6 System Description

32
- Naming Conventions
  32
- Main Power Switch
  33
- Operators Panel
  33
- Variable Blow Back
  35
- Pressurized Air System
  36
- Application Programs Available
  37
7 Basic Operations

38
- Power on Sequence
  38
- Reset Safety System
  39
- Power off Sequence
  39
- Continue after Safety Break
  40
8 Prepare for a Job

41
- Introduction
  41
- Create Job
  41
- Layer Setup
  41
- Production Setup
  42
- Speed Setting
  42
- Flute/Grain Direction
  42
- Vacuum Zone Selection
  42
- Job Execution
  43
- Milling Production
  43
- Make a Pen Plot
  44
- Work with X-Pad
  44
9 How to Procedures, Advanced

48
10 System Setup

56
- Introduction
  56
- Adjust X1 to X2 Angle
  57
- Register Table Size
  57
- Set Ruler Position
  58
- Set Main Reference Point
  58
- Map Table Top Surface
  58
- Reference Points and Coordinate System
  59
- Jog Settings
  61
- Set Table Top Reference
  62
- Milling Unit Setup
  63
- Board Size
  63
11 Tool Configuration and Adjustment

64
- Introduction
  64
- Adjust Active Tool
  64
- Tool Height Calibration
  65
- Lag Settings (for Rotating Tools)
  65
- Rotation Adjustment (for Rotating Tools)
  67
- Center Offset Adjustment
  68
- Manual Adjustment of Center Offset and Angle
  69
- Tool Offset
  69
- Maintain Tool List (more
  70
12 Tooling System

72
- Tool Handling and Care
  72
- Tool Inserts with Built-In Motor
  72
- Tool Heads Available, Overview
  73
- Tool Head Mount / Dismount
  74
- Flexihead
  74
- Powerhead
  76
  - Ø150 MM Crease Wheel
    77
  - Crease Adapter Ø26 MM
    78
  - Perforation Wheel Ø60 MM
    78
  - HD Knife Tool
    80
  - V-Notch Knife
    81
  - Bevel Knife 45
    87
- Foamhead
  87
- Multicut/Multicut-HP
  90
  - Introduction
    90
  - Tool Head Description
    92
  - Cooling Water Connections
    95
  - Safety Issues
    95
  - Precautions
    98
  - Milling Advice
    101
  - Cleaner Device
    104
  - Bits and Bit Change
    104
  - Chuck Change and Cleaning
    107
  - Bit Slipping, Chuck Change
    111
  - Bit Length and Position
    111
  - False Air Valve
    112
  - Tool Adjustment
    112
  - Miscellaneous
    114
  - Lubricool (Multicut-HP Only)
    114
- Chiller no 1 (Blue Top) for Multicut-HP
  119
  - Introduction
    119
  - Chiller, Error Conditions
    120
  - Chiller Heater, Operation
    120
- Chiller 2016 / Chiller 2020 for Multicut-HP
  122
  - Introduction
    122
  - Startup
    123
  - Error Conditions
    123
- Measuring Foot
  124
- Laser Pointer
  125
- X-Pad
  126
  - X-Pad Calibration
    126
  - Tool Depth and X-Pad
    127
  - Limitations
    127
13 Tool Inserts

128
- Ball Point Pen
  128
- Bevel Knife
  129
- Bevel Knife U20
  130
- Braille Tool
  130
- Corruspeed Knife
  135
  - Tool Adjustment
    137
- Crease Tool
  138
  - Tool Adjustment
    138
- Crease Tool, 60 MM
  139
  - Tool Adjustment
    139
- Drill Tools
  140
  - Flexi Drill Tool
    140
  - Reboard Drill Tool
    141
  - Drill Bit Dimensions
    141
  - Tool Adjustment
    142
  - Drill Tool in Artioscad
    142
- Foam Knife
  142
- Ink Tool
  143
  - Liquid Ink Tool
    143
  - Fibertip Tool
    144
  - Tool Adjustment
    144
- Kisscut
  145
- Microcut
  147
- Psaligraphy Knife
  149
  - Tool Adjustment
    149
- RBI 90-16 (Rigid Board Insert)
  150
- Reciprocating Knife
  151
  - Tool Adjustment
    152
- Rigid Material Knife
  153
- Rotacut
  154
- Static Knife
  157
  - Tool Adjustment
    158
- VI30-16 Knife Tool
  159
  - VIXX Knife Tool, Mounting/Adjustment
    159
- VI45 Knife Tool
  161
  - VIXX Knife Tool, Mounting/Adjustment
    161
- VI45-10/12 Knife Tool
  162
  - VIXX Knife Tool, Mounting/Adjustment
    163
14 Maintenance

165
- Daily Maintenance
  165
- Weekly Maintenance
  165
- Maintenance, External Equipment
  165
- Maintenance, I-BF Board Feeder
  166
  - About Maintenance
    166
- Maintenance, Take up Unit
  166
  - General
    166
  - Spare Parts
    167
- Maintenance, Motorized Roll Feeder
  167
  - General
    167
  - Spare Parts
    168
15 Fuse Replacement

170
- MPU Fuses
  170
- X1 Fuses
  171
- X2 Fuses
  172
- Y/Z Fuses
  173
- Tool Rotation/Reciprocating Knife Fuses
  175
- Chiller Fuse, Hyfra (Blue Top)
  175
- Heater for Chiller Fuse
  176
- Chiller 2016 / Chiller 2020 Fuse Replacement
  177
- Sound Insulating Box, Circuit Breaker for Fan
  177
- Takeup Unit, Fuse Replacement
  178
- Motorized Roll Feeder, Fuse Replacement
  179
16 Roll Feeder

181
17 Collector Basket

182
18 Takeup Unit

183
- Introduction
  183
- Machine Description
  184
- Safety
  185
- Features and Components
  187
- General Operation
  188
- Applying Winding Material
  189
- Start the Takeup Unit
  190
- Using the Autogrip Shaft
  191
19 Motorized Roll Feeder

194
- Introduction
  194
- Safety Regulations
  195
- Safety Devices
  197
- Safety Precautions
  198
- General Operation
  198
- Loading Material to the Motorized Roll Feeder
  200
  - Release the Autogrip Shaft
    200
  - Load Material to the Autogrip Shaft
    201
  - Feeding the Material through the MRF Onto the Table
    201
  - End of Production
    204
  - Intelligent Vacuum
    204
- Safety
  204
- Jobs Longer than Table
  205
- Understanding Print Compensation for Soft Signage
  205
20 I-BF Board Feeder

206
- Introduction
  206
- Health and Safety
  207
- I-BF Specific Warnings - Residual Risks
  209
- Rules for Safe Operation
  211
- Overview of Safety System
  213
- I-BF Overview
  215
- Power On/Off Controls
  218
- Operator Controls
  219
- Feeder Sequence of Operation
  221
- Touch Screen Display for Feeder Operation
  223
- Starting up the I-BF for Daily Operation
  225
- Machine Faults, Errors and Remedies
  227
- Suction Cups for Board Feeder
  230
- Emergency Stop Solution I-BF
  231
21 Vacuum Cleaner

233
- Vacuum Cleaner, Zefiro
  233
  - How to Use
    233
- Vacuum Cleaner, High-Capacity, TB ESKO
  235
  - How to Use
    235
- Compact Vacuum Cleaner
  238
  - How to Use
    238
22 Install Software

240
23 Frequently Asked Questions

241
- Machine
  241
- Tools
  241
- Ipc
  243

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