User Manuals: Ergon Crafco Patcher 4 Equipment

Manuals and User Guides for Ergon Crafco Patcher 4 Equipment. We have 1 Ergon Crafco Patcher 4 Equipment manual available for free PDF download: Operator's & Parts Manual

Ergon Crafco Patcher 4 Operator's & Parts Manual (130 pages)

Brand: Ergon | Category: Construction Equipment | Size: 6 MB

Table of Contents
6
1.0 about this Manual
15
How to Use this Manual
15
Safety Precautions
17
General Safety
17
Personal Safety
17
Equipment or Operational Safety
17
California Proposition 65
18
All Crafco, Inc. Equipment
18
All Crafco, Inc. Equipment Using a Diesel Engine
18
Towing or Driving for Transporting with Burner on
18
Safety Symbols and Notices
19
Table 2-1 Safety Symbols and Notices
19
Table 2-2 Safety Symbols and Notices (Continued)
20
3.0 Limited Warranty
21
Warranty Claim Instructions
22
Machine Specifications
23
Table 4-1 Machine Specifications
23
Operating Instructions
25
Introduction
25
Preparing the Machine for Start up
25
Table 5-1 Preparing the Machine for Start up
25
Figure 5-1 Hydraulic and Diesel Fill Caps
26
Figure 5-2 Hydraulic Fluid Level and Temp Gauge
26
Figure 5-5 Mixer & Engine Speed Switch
28
Starting the Engine and Burner
29
Figure 5-6 Mixer Bearings
29
Table 5-2 Starting the Engine and Burner
29
Figure 5-7 Control Panel
30
Altitude Compensation System
31
Loading Material into Material Tank
31
Table 5-3 Loading Material into the Material Tank
31
Figure 5-8 Loading Material Using the Lid
32
Figure 5-9 Lid Hold-Down/Lid Pins
32
Dispensing the Material
33
Figure 5-10 Flow Control Knob
33
Table 5-4 Dispensing the Material
33
Shutting down and Cleaning out the Machine
34
Table 5-5 Shutting down and Cleaning out the Machine
34
Storing the Machine
35
Overnight Heaters
35
Table 5-6 Overnight Heaters
35
Hot Applied Patching Material Placement
36
Table 5-7 Overnight Heaters (Continued)
36
Application Steps
37
Table 5-8 Application Steps
37
Table 5-9 Application Steps (Continued)
38
Heated Toolbox Operation
39
Table 5-10 Heated Toolbox Operation
39
Figure 5-11 Heated Toolbox
40
Table 5-11 Heated Toolbox Operation (Continued)
40
Material Tank Depth to Capacity Chart
41
Figure 5-12 Material Tank Depth to Capacity Chart
41
Removing Optional Heated Chute
42
Table 5-12 Temporary Removal of Optional Heated Chute
42
Table 5-13 Complete Removal of Optional Heated Chute
43
Figure 5-13 Optional Heated Chute Components (P/N 56890N)
44
Mounting a Skid Machine
45
Table 5-14 Mounting a Skid Machine
45
Maintenance Instructions
47
Engine
47
Hydraulic System
47
Heat Transfer Oil
47
Mixer Packing Gland Seals
47
Mixer Shaft Bearings
47
Material Sensor Tube
47
Lug Nuts
47
Figure 6-1 Lug Bolt Tightening Sequence
47
Wheel Bearing
48
Brakes
48
Tongue Jack
48
Water Separator
48
Temperature Control Calibration
48
Figure 6-2 Temperature Control Calibration
48
Maintenance Chart
49
Table 6-1 Maintenance Chart
49
Service Instructions
50
Recommended Fluids and Lubricants
50
Table 6-2 Maintenance Chart (Continued)
50
Table 6-3 Service Instructions
50
Table 6-4 Recommended Fluids and Lubricants
50
Table 6-5 General Maintenance Parts
50
Table 6-6 Recommended Spare Parts
50
General Maintenance Parts
51
Recommended Spare Parts
51
Changing the Heat Transfer Oil
53
Figure 6-3 Heat Transfer Oil Drain Plug and Fill Ports
53
Table 6-9 Changing the Heat Transfer Oil
53
Adjusting the Discharge Gate
54
Table 6-10 Adjusting the Discharge Gate
54
Adjusting and Replacing Mixer Shaft Packing
55
Table 6-11 Adjusting and Replacing Mixer Shaft Packing
55
Cleaning Material Tank and Sensor Area
56
Cleaning the Melter
56
Burner Fuel Filter Replacement
56
Table 6-12 Burner Fuel Filter Replacement
56
How to Use a Multimeter
57
Checking DC Voltage with a Multimeter
57
Checking Resistance (Ohms)
57
How to Check Wire Continuity
57
How to Check RTD Sensor
57
Checking Amperage
58
Figure 7-1 Standard Multimeter
58
Figure 7-2 Clamp-On Amp Meter/Multimeter
59
Troubleshooting
61
Burner Troubleshooting
61
Symptom: Burner will Not Ignite
61
Table 8-1 Burner Basic Visual Troubleshooting
61
Table 8-2 Burner Electrical Troubleshooting Part 1
63
Burner Lights but Shuts down after 15 Seconds
66
Table 8-3 Burner Lights but Shuts down after 15 Seconds
66
Electrical Schematic
67
Figure 8-1 Electrical Schematic (PN 26582P4)
67
Testing the DC Controller
68
Fuel Solenoid Troubleshooting
68
Table 8-4 Testing the DC Controller
68
Table 8-5 Fuel Solenoid Troubleshooting
68
Ignition Coil Troubleshooting
69
Bleeding the Diesel Burners
69
Table 8-6 Ignition Coil Troubleshooting
69
Table 8-7 Bleeding the Diesel Burners
69
Smoke Coming out of the Exhaust Stack
70
Table 8-8 Smoke Coming out of the Exhaust Stack
70
Burner Electrode Adjustment
71
Burner Air Settings
71
Figure 8-2 Diesel Burner Electrode Adjustment
71
Figure 8-3 Diesel Burner Air Settings
71
Table 8-9 Burner Air Settings
71
Material Is Heating Slowly
72
Mixer Troubleshooting
72
Symptom: Mixer Does Not Rotate
72
Table 8-10 Material Is Heating Slowly
72
Table 8-11 Mixer Basic Visual Troubleshooting
72
Table 8-12 Mixer Basic Visual Troubleshooting (Continued)
73
Table 8-13 Mixer Electrical Troubleshooting
73
Table 8-14 Mixer Electrical Troubleshooting (Continued)
74
Figure 8-4 Checking Din Plug Voltage
75
Table 8-15 Mixer Electrical Troubleshooting (Continued)
75
Mixer Hydraulic Troubleshooting
76
Table 8-16 Mixer Hydraulic Troubleshooting
76
Figure 8-5 Hydraulic Pressure Adjustment Location
77
Figure 8-6 Din Plug Layout
77
Hydraulic Schematic
78
Figure 8-7 Hydraulic Schematic (P/N 56690N)
78
RTD Sensor Ohms Vs. Temperature
79
Table 8-17 RTD Sensor Ohms Vs. Temperature
79
9.0 about the Illustrated Parts List
81
Ordering Crafco Parts
81
Patcher 4 Parts List
82
Figure 9-1 Right ISO View
82
Table 9-1 Right Iso View Parts List
83
Figure 9-2 Left ISO View
84
Table 9-2 Left View Parts List
85
Figure 9-3 Top Section View
86
Table 9-3 Top Section View Parts List
87
Fuel and Hydraulic Tanks Parts List
88
Figure 9-4 Fuel and Hydraulic Tanks Section View
88
Table 9-4 Fuel and Hydraulic Tanks Parts List
88
Engine Parts List
90
Figure 9-5 Engine
91
Table 9-5 Engine Parts List
91
Hydraulic Schematic and Parts List
92
Figure 9-6 Hydraulic Schematic (P/N 56690N)
92
Table 9-6 Hydraulic Parts List
93
Figure 9-7 Hydraulic Schematic (PN 56690N) (Continued)
94
Table 9-7 Hydraulic Parts List (Continued)
95
Hydraulic Valve Parts List
96
Table 9-8 Hydraulic Valve Parts List
96
Hitch Parts List
97
Figure 9-9 Hitch
97
Table 9-9 Hitch Parts List
97
Diesel Fuel Line Schematic
98
Figure 9-10 Diesel Fuel Line Schematic (P/N 26599)
98
Table 9-10 Diesel Fuel Line Schematic Parts List
99
Main Diesel Burner Parts List (P/N 46380)
100
Figure 9-11 Main Diesel Burner (P/N 46380)
100
Toolbox Diesel Burner Parts List (P/N 57485N)
101
Figure 9-12 Toolbox Diesel Burner (P/N 57485N)
101
Table 9-11 Main Diesel Burner Parts List (P/N 46380)
101
Table 9-12 Toolbox Diesel Burner (P/N 57485N)
101
Control Box Parts List (P/N 47265N)
102
Figure 9-13 Control Box Parts List (P/N 47265N)
102
Table 9-13 Control Box Parts List (P/N 47265N)
103
Electrical Wiring Harness Parts List
104
Figure 9-14 Electrical Wiring Harness Parts List
104
Table 9-14 Electrical Wiring Harness Parts List
104
Electrical Schematic Parts List
106
Figure 9-15 Electrical Schematic Parts List (P/N 26582P4)
106
Table 9-15 Electrical Schematic Parts List
107
Heated Toolbox Parts List (P/N 57450N)
108
Figure 9-16 Heated Toolbox Parts List (P/N 57450N)
108
Table 9-16 Heated Toolbox Parts List (P/N 57450N)
109
Optional Material Chute Parts List (P/N 56895N)
110
Figure 9-17 Optional Material Chute (P/N 56895N)
110
Table 9-17 Optional Material Chute (56895N)
111
Optional Heated Chute Parts List (P/N 56890N)
112
Figure 9-18 Optional Heated Chute (P/N 56890N)
112
Table 9-18 Optional Heated Chute Parts List
113
Figure 9-19 Optional Heated Chute Parts List (Continued)
114
Table 9-19 Optional Heated Chute Parts List (Continued)
115
Hydraulic Schematic for Optional Heated Chute
116
Figure 9-20 Hydraulic Schematic for Optional Heated Chute
116
Table 9-20 Hydraulic Schematic for Optional Heated Chute Parts List
117
Figure 9-21 Hydraulic Schematic for Optional Heated Chute (Continued)
118
Figure 9-8 Hydraulic Valve
119
Table 9-21 Hydraulic Schematic for Optional Heated Chute Parts List (Continued)
119
Heated Chute Pump and Motor Assembly (P/N 41696)
120
Figure 9-22 Heated Chute Pump and Motor Assembly (P/N 41696)
120
Table 9-22 Heated Chute Pump and Motor Assembly Parts List
121
Patcher II Options
122
Figure 9-23 Patcher 4 Options
122
Table 9-23 Options Parts List
123
Figure 9-24 Patcher 4 Options
124
Table 9-24 Options Parts List (Continued)
125
Tools and Accessories
127

Ergon Categories

Bicycle Accessories Construction Equipment Accessories Farm Equipment Melting Machines

More Ergon Manuals

User Manuals: Ergon Crafco Patcher 4 Equipment

Ergon Crafco Patcher 4 Operator's & Parts Manual (130 pages)

Table of Contents

Related Products

Ergon Categories