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Ergon Crafco EZ Patcher Manuals
Manuals and User Guides for Ergon Crafco EZ Patcher. We have
1
Ergon Crafco EZ Patcher manual available for free PDF download: Manual
Ergon Crafco EZ Patcher Manual (94 pages)
Brand:
Ergon
| Category:
Construction Equipment
| Size: 2 MB
Table of Contents
Table of Contents
6
1 0 about this Manual
11
How to Use this Manual
11
2 Safety Precautions
13
General Safety
13
Personal Safety
13
Equipment or Operational Safety
13
California Proposition 65
14
All Crafco, Inc. Equipment
14
Transporting with Burner on
14
Safety Symbols and Notices
15
Table 2-1 Safety Symbols and Notices
15
Table 2-2 Safety Symbols and Notices (Continued)
16
3 0 Limited Warranty
17
Warranty Claim Instructions
18
4 Machine Specifications
19
Skid Steer Requirements/Specifications
19
Table 4-1 Machine Specifications
19
Table 4-2 Skid Steer Requirements/Specifications
19
5 Operating Instructions
21
Introduction
21
Preparing the Machine for Start up
21
Table 5-1 Preparing the Machine for Start up
21
Figure 5-1 Discharge Gate
23
Figure 5-2 Mixer Bearings
23
Start-Up
24
Table 5-2 Start-Up
24
Figure 5-3 Main Control Panel
25
Figure 5-4 Cab System Switch Pod
25
Loading Material into Material Tank
26
Figure 5-5 Bumper Bar P/N 49120N
26
Table 5-3 Loading Material into the Material Tank
26
Figure 5-6 Gate Speed Control Knob
27
Dispensing the Material
28
Table 5-4 Dispensing the Material
28
Shutting down and Cleaning out the Machine
29
Transporting the Machine
29
Figure 5-7 Fork Tubes
29
Table 5-5 Shutting down and Cleaning out the Machine
29
Installation/Removal of the Floating Drag Box Assembly
30
Figure 5-8 Drag Box Installation/Removal
30
Table 5-6 Drag Box Installation/Removal
30
Storing the Machine
31
Hot Applied Patching Material Placement
31
Application Steps
32
Table 5-7 Application Steps
32
Table 5-8 Application Steps Continued
33
6 Maintenance Instructions
35
Hydraulic System
35
Mixer Packing Gland Seals
35
Mixer Shaft Bearings
35
Material Sensor Tube
35
Temperature Control Calibration
35
Figure 6-1 Temperature Control Calibration
35
Maintenance Chart
36
Service Instructions
36
Table 6-1 Maintenance Chart
36
Table 6-2 Service Instructions
36
Table 6-3 General Maintenance Parts
36
Table 6-4 Recommended Spare Parts
36
General Maintenance Parts
37
Recommended Spare Parts
37
Adjusting the Discharge Gate
38
Table 6-5 Adjusting the Discharge Gate
38
Greasing Drag Box Slides
39
Figure 6-2 Discharge Gate Adjustment
39
Figure 6-3 Greasing Drag Box Slides
39
Adjusting and Replacing Mixer Shaft Packing
40
Table 6-6 Adjusting and Replacing Mixer Shaft Packing
40
Burner Adjustment
41
Cleaning Material Tank and Sensor Area
41
Cleaning the Machine
41
Figure 6-4 Burner Air Shutter
41
7 How to Use a Multimeter
43
Checking DC Voltage with a Multimeter
43
Checking Resistance (Ohms)
43
How to Check Wire Continuity
43
How to Check RTD Sensor
43
Checking Amperage
44
Figure 7-1 Standard Multimeter
44
Figure 7-2 Clamp-On Amp Meter/Multimeter
45
8 Troubleshooting
47
Burner Troubleshooting
47
Symptom: Burner will Not Ignite
47
Table 8-1 Burner Basic Visual Troubleshooting
47
Table 8-2 Burner Electrical Troubleshooting Part 1
49
Table 8-4 Burner Electrical Troubleshooting Part 2 (Continued)
51
Burner Lights but Shuts down after 5 Seconds
52
Table 8-5 Burner Lights but Shuts down after 5 Seconds
52
Electrical Schematic
53
Figure 8-1 Electrical Schematic
53
Control Box Schematic
54
Figure 8-2 Control Box Schematic
54
Figure 8-3 Control Box Schematic
55
Material Is Heating Slowly
56
Mixer Troubleshooting
56
Symptom: Mixer Does Not Rotate
56
Table 8-6 Material Is Heating Slowly
56
Table 8-7 Mixer Basic Visual Troubleshooting
56
Table 8-8 Mixer Electrical Troubleshooting
57
Table 8-9 Mixer Electrical Troubleshooting (Continued)
58
Table 8-10 Mixer Hydraulic Troubleshooting
58
Figure 8-4 Checking Din Plug Voltage
59
Mixer Hydraulic Troubleshooting
60
Figure 8-5 Hydraulic Pressure Adjustment Location
61
Figure 8-6 Din Plug Layout
61
Gate Troubleshooting
62
Symptom: Gate Does Not Open or Close
62
Table 8-11 Gate Basic Visual Troubleshooting
62
Table 8-12 Gate Electrical Troubleshooting
63
Gate Hydraulic Troubleshooting
64
Table 8-13 Gate Hydraulic Troubleshooting
64
Figure 8-7 Hydraulic Schematic
65
Hydraulic Schematic
65
RTD Sensor Ohms Vs. Temperature
66
Table 8-14 RTD Sensor Ohms Vs. Temperature
66
9 Illustrated Parts List
69
Ordering Crafco Parts
69
EZ Patcher Parts List
70
Figure 9-1 Right ISO View
70
Table 9-1 Right ISO View Parts List
71
Figure 9-2 Left ISO View
72
Table 9-2 Left ISO View Parts List
73
Figure 9-3 Chain Drive View
74
Table 9-3 Chain Drive View Parts List
74
Figure 9-4 Material Chute View
75
Table 9-4 Material Chute View Parts List
75
Figure 9-5 Mixer Auger View
76
Table 9-5 Mixer Auger View Parts List
76
Figure 9-6 Packing Gland View
77
Table 9-6 Packing Gland Parts List
77
Hydraulic Schematic and Parts List
78
Figure 9-7 Hydraulic Schematic
78
Table 9-7 HYDRAULIC PARTS LIST
79
Hydraulic Valve Parts List
80
Figure 9-8 Hydraulic Valve Assembly (P/N 45420)
80
Table 9-8 Hydraulic Valve Assembly: (P/N 45420)
81
Gate Speed Flow Control Valve Assembly: PN 46060
82
Figure 9-9 Gate Speed Control Assembly (P/N 46060)
82
Figure 9-10 LP Schematic / Parts List
84
Table 9-9 LP Schematic / Parts List
85
Control Box Parts List
86
Figure 9-11 Control Box (P/N 49536N)
86
Electrical Schematic Parts List
88
Figure 9-12 Electrical Schematic Parts List
88
Figure 10-1 Window Mount Assembly for In-Cab Control System: P/N 49749N
91
Figure 10-2 12V Plug Adapter for Direct Battery Hook-Up: P/N 49757N
92
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