Ergon 21340 Manuals

Manuals and User Guides for Ergon 21340. We have 1 Ergon 21340 manual available for free PDF download: Manual

Ergon 21340 Manual (96 pages)

Pavement Router

Brand: Ergon | Category: Construction Equipment | Size: 3 MB

Table of Contents
5
About this Manual
13
How to Use this Manual
13
Safety Precautions
15
General Safety
15
Personal Safety
15
Equipment or Operational Safety for All Routers
16
California Proposition 65
16
All Crafco, Inc. Equipment
16
All Crafco, Inc. Equipment Using a Gasoline Engine
16
Safety Symbols and Notices
17
Table 2-1 Safety Symbols and Notices
17
Table 2-2 Safety Symbols and Notices (Continued)
18
Limited Warranty
19
Warranty Claim Instructions
20
Machine Specifications
21
Table 4-1 Machine Specifications
21
Operating Instructions
23
Preparing the Machine for Start up
24
Table 5-1 Preparing the Machine for Start up
24
Starting
25
Table 5-2 Engine Starting Instructions
25
Cold Weather Starting
26
Battery
26
Stopping the Engine
26
Operation Guidelines
26
Angle of Operation
26
Table 5-3 Cold Weather Starting Hints
26
Table 5-4 Stopping the Engine
26
Cooling
27
Engine Speed
27
Attaching Cutter Head Dust Shroud
28
Table 5-5 Attaching Cutter Head and Dust Shroud
28
Figure 5-1 Model 30 Router Raised for Dust Shroud Installation
29
Figure 5-2 Using the Brush Manipulation Tool
29
Cleaning Joints and Cracks
30
Table 5-6 Cleaning Joints and Cracks
30
Figure 5-3 Depth Indicator
31
Figure 5-4 Model 30 Router Handle
31
Figure 5-5 Stabilizer Mechanism
32
Routing with Dust Control
33
Table 5-7 Routing with Dust Control Router
33
Moving the Self Propelled Router
34
Table 5-8 Routing with Dust Control Router (Continued)
34
Table 5-9 Moving the Self Propelled Router
34
Storing the Machine
35
CRAFCO Model 30 Dust Control Router
35
CRAFCO Model 30 Pavement Router
35
Transporting the Machine
35
Figure 5-6 Router Transport Bracket Front View
36
Figure 5-7 Router Transport Bracket Rear View
36
Figure 5-8 Router Transport Bracket (P/N 21315N)
36
Maintenance Instructions
37
Oil Recommendations
37
Oil Type
37
Figure 6-1 Recommended Engine Oil Viscosity
37
Fuel Recommendations
38
General Recommendations
38
Fuel Type
38
Gasoline/Alcohol Blends
38
Battery
38
Battery Recharging
39
Periodic Maintenance
39
Maintenance Schedule
40
Table 6-1 Maintenance Chart
40
Air Cleaner
41
Table 6-2 Changing Air Cleaner Element
41
Changing Cutters
42
Table 6-3 Cutter Changing
42
Figure 6-2 Router on Front Stand
43
Figure 6-3 Raised Rear Support Strip
43
Figure 6-4 Wrench in Cutter Window
44
Figure 6-5 Pin Removal Tool
44
Changing Cutter Heads
45
Figure 6-6 Belt Tensioner
45
Table 6-4 Removing Old Cutter Head and Main Shaft
45
Figure 6-7 Belt Guard
46
Table 6-5 Installing New Cutter Head and Main Shaft
47
V-Belts
48
Table 6-6 Changing V-Belts
48
Electric Clutch
49
Dust Control Router Specific Maintenance
49
Dust Collection Bag Maintenance
49
Figure 6-8 Electric Clutch
49
Cutter Head Dust Shroud
50
Replacing Seal Brushes
50
Table 6-7 Changing Seal Brushes
50
Self-Propelled Router Control Cable
51
Control Cable Adjustment
51
Control Cable Alignment
51
Table 6-8 Adjusting the Self-Propelled Control Cable
51
Figure 6-9 Self-Propelled Control Cable
52
Figure 6-10 Broken Cable Reference
53
Figure 6-11 Self-Propelled Cable Alignment
53
Figure 6-12 Self-Propelled Safety Cutoff Switch
54
Common Maintenance Parts and Kits
55
Table 6-10 Common Maintenance Parts
55
How to Use a Multimeter
57
Checking DC Voltage with a Multimeter
57
Checking Resistance (Ohms)
57
Checking Wire Continuity
57
Figure 7-1 Standard Multimeter
58
Figure 7-2 Clamp - on Amp Meter/Multimeter
59
Model 30 Pavement Router Troubleshooting
61
Table 8-1 Trouble Shooting Guide Model 30 Pavement Router
61
Table 8-2 Trouble Shooting Guide Model 30 Pavement Router (Continued)
62
About the Illustrated Parts List
63
Ordering Crafco Parts
63
Model 30 Pavement Router
64
Figure 9-1 Model 30 Pavement Router
64
Figure 9-2 Model 30 Pavement Router
65
Table 9-1 Model 30 Pavement Router: PN 21300H, 21330H
67
Figure 9-3 Model 30 Pavement Router Back Side: PN 21300H, 21330H
68
Table 9-2 Model 30 Pavement Router: PN 21300H, 21330H
69
Electrical Schematic Model 30 Pavement Router with Clutch 21300H
70
Figure 9-4 Electrical Diagram Model 30 with Electric Clutch
70
Figure 9-5 Rocker Switch Wiring Detail
71
Table 9-4 Electrical Diagram Model 30 Router with Clutch
71
Electrical Schematic Model 30 Pavement Router Non-Clutch
72
Figure 9-6 Electrical Diagram Model 30 Router Non Clutch
72
Model 30 Self Propelled Router
74
Figure 9-7 Self-Propelled Router Mechanism
74
Table 9-5 Self-Propelled Router Mechanisms
75
Self-Propelled Router Drive Flywheel Assembly (P/N 31480)
76
Figure 9-8 Model 30 Self-Propelled Router Drive Flywheel Assembly
76
Table 9-6 Model 30 Self-Propelled Router Drive Flywheel Assembly
77
Self-Propelled Router Drive Shaft Assembly (P/N 31480)
78
Figure 9-9 Model 30 Self-Propelled Router Drive Shaft Assembly
78
Electrical Schematic Model 30 Self Propelled Router
80
Figure 9-10 Electrical Schematic Self-Propelled Router
80
Table 9-7 Electrical Diagram Self-Propelled Router
81
Model 30 Pavement Router with Dust Control
82
Figure 9-11 Dust Shroud Assembly
82
Figure 9-12 Dust Control Router
84
Figure 9-13 Dust Control Router Parts
84
Figure 9-14 Dust Control Router (Continued)
86
Cutter Head and Drive Components
88
Figure 9-15 Cutter Head and Drive Assembly
88
Pavement Cutter Selection
90
Cutter Positioning
91
Figure 9-16 Cutter Direction
91
Cutter Positioning for Cutter Part Numbers 31134, 31136, 31137, 31149
92
Cutter Position for Cutter Part Number 31135 Shaved Cutter
92
Figure 9-17 Cutter Positioning for 31134, 31136, 31137, 31149
92
Figure 9-18 Cutter Positioning for 31135
92
Cutter Positioning for Part Number 31145
93
Cutter Positioning for Part Number 31138, 6 1/2" Cutter
93
Figure 9-19 Cutter Positioning for 31145
93
Figure 9-20 Cutter Positioning for 31138
93

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