Eaton 9395-225 Manuals

Manuals and User Guides for Eaton 9395-225. We have 1 Eaton 9395-225 manual available for free PDF download: User And Installation Manual

Eaton 9395-225 User And Installation Manual (133 pages)

Brand: Eaton | Category: UPS | Size: 2 MB

Table of Contents
3
Introduction
9
UPS Standard Features
9
Installation Features
9
Control Panel
9
Figure 1-1. Eaton 9395 UPS (225-275 Kva/300Kva) Cabinet
10
Figure 1-2. Eaton 9395 UPS (225-275 Kva/300Kva) Typical Single-Module System
10
Customer Interface
11
Advanced Battery Management
11
Power Management Software
11
Options and Accessories
11
Integrated Battery Cabinet
11
Field Installed UPM
11
Maintenance Bypass Module
11
Sync Control
12
Single-Feed Kit
12
Distributed Bypass System
12
Input Output Module Configuration
12
Inherent Redundancy
12
Energy Saver and High Alert Modes
13
Variable Module Management System and High Alert Modes
13
Optional X-Slot Cards
13
Basic System Configurations
13
Using this Manual
14
Conventions Used in this Manual
14
Symbols, Controls, and Indicators
15
For more Information
15
Getting Help
15
Safety Warnings
16
UPS Installation Plan and Unpacking
18
Creating an Installation Plan
18
Preparing the Site
18
Environmental and Installation Considerations
19
Table 3-1: UPS Cabinet Weights
19
Table 3-2: UPS Cabinet Clearances
19
Table 3-3: Air Conditioning or Ventilation Requirements During Full Load Operation
20
Figure 3-1. UPS Cabinet Dimensions (Front View)
20
Figure 3-2. UPS Cabinet Dimensions (Right Side View)
21
Figure 3-3. UPS Cabinet Dimensions (Top View)
21
Figure 3-4. UPS Cabinet Dimensions (Bottom View)
22
Figure 3-5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets)
22
Figure 3-6. UPS Cabinet Center of Gravity
23
Figure 3-7. Remote EPO Switch Dimensions
23
UPS System Power Wiring Preparation
24
Table 3-4: Input/Output Ratings and External Wiring Requirements for the Eaton 9395-275/225, 9395-275/275 and 9395-300
24
Table 3-5: UPS Cabinet Power Cable Terminations for the Eaton 9395-275/225, 9395-275/275 and 9395-300
25
Table 3-6: Recommended Installation Parts (Not Supplied by Eaton Corporation)
26
Table 3-7: Recommended Input Circuit Breaker Ratings
26
Table 3-8: Recommended Bypass and Output Circuit Breaker Ratings
26
Table 3-9: Recommended DC Input Circuit Breaker Ratings
27
UPS System Interface Wiring Preparation
28
Distributed Bypass Power Wiring Preparation
29
Inspecting and Unpacking the UPS Cabinet
30
Figure 3-8. Eaton 9395 UPS (225-275 Kva/300Kva) Cabinet as Shipped on Pallet
31
UPS System Installation
32
Preliminary Installation Information
32
Unloading the UPS Cabinet from the Pallet and Mechanical Installation
32
Figure 4-1. Removing Left Side Shipping Bracket
34
Figure 4-2. Removing Right Side Shipping Bracket
34
Field Installed UPM (FI-UPM) Installation
35
Battery Cabinet Installation
35
Distributed Bypass Tie Cabinet Installation
35
Figure 4-3. Distributed Bypass Wire Length
36
Installing UPS External and Battery Power Wiring
37
External Power Wiring Installation
37
Figure 4-4. Conduit and Wire Entry Locations
38
Figure 4-5. UPS Power Terminal Locations
39
Figure 4-6. UPS Power Terminal Detail AA
39
Battery Wiring
40
Installing Interface Connections
41
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
41
Figure 4-7. Typical Alarm Relay Connection
42
Figure 4-8. Interface Terminal Locations
43
Figure 4-9. Interface Terminal Detail AA
44
Figure 4-10. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
44
TB1 Battery Interface Connections
46
Table 4-1: TB1, TB2, and TB3 Interface Connections
46
X-Slot Connections
47
Figure 4-11. Typical Battery Interface Connection
47
Figure 4-12. X-Slot Communication Bays
48
Installing a Remote EPO Switch
49
Figure 4-13. Remote EPO Switch
49
Table 4-2: Remote EPO Wire Terminations
50
Figure 4-14. Normally-Open Remote EPO Switch Wiring
50
Figure 4-15. Normally-Closed Remote EPO Switch Wiring
51
Figure 4-16. Normally Closed and Normally Open Remote EPO Switch Wiring
51
Installing Options, Accessories, and Distributed Bypass Control Wiring
52
Initial Startup
52
Completing the Installation Checklist
52
Installing Options and Accessories
53
Installing an Optional Hotsync CAN Bridge Card
53
Figure 5-1. Hotsync CAN Bridge Card
53
Table 5-1: Hotsync CAN Bridge Card Interface Connections
54
Figure 5-2. Hotsync CAN Bridge Card Connections
54
Installing Distributed Bypass Control Wiring
55
Table 5-2: CAN Bridge Card Wiring Terminations
56
Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
56
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs
56
Table 5-3: Pull-Chain Wiring Terminations
57
Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs
57
Figure 5-6. Distributed Bypass Pull-Chain Wiring with Mobs
58
Table 5-4: Pull-Chain Wiring Terminations with Mobs
59
Understanding UPS Operation
60
Looking Inside the UPS System
60
Figure 6-1. Main Elements of the UPS System
60
Single UPS
61
Modes
61
Normal Mode
61
Figure 6-2. Path of Current through the UPS in Normal Mode
62
Bypass Mode
63
Figure 6-3. Path of Current through the UPS in Bypass Mode
63
Variable Module Management System
64
Energy Saver System (ESS)
64
Battery Mode
65
Figure 6-4. Path of Current through the UPS in Energy Saver System
65
Figure 6-5. Path of Current through the UPS in Battery Mode
66
UPS System Oneline Configurations
67
Figure 6-6. Eaton 9395 225-275 Kva/300 Kvapf0.8 UPS System, 400 V Input and 400 V Output Dual-Feed
68
Figure 6-7. Typical Maintenance Bypass Panel
69
Multiple UPS Distributed Bypass System
70
Multiple UPS Parallel System Modes
70
Normal Mode - Distributed Bypass
71
Figure 6-8. Path of Current through the Upss in Normal Mode - Distributed Bypass
71
Bypass Mode - Distributed Bypass
72
Figure 6-9. Path of Current through the Upss in Bypass Mode - Distributed Bypass
72
Battery Mode - Distributed Bypass
73
Figure 6-10. Path of Current through the Upss in Battery Mode - Distributed Bypass
73
Multiple UPS Distributed Bypass System Oneline Configurations
74
Figure 6-11. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
75
Figure 6-12. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
76
Figure 6-13. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
77
UPS Operating Instructions
78
UPS Controls and Indicators
78
Control Panel
78
Figure 7-1. Eaton 9395 225-275/300 Kva UPS Controls and Indicators
78
Circuit Breakers
79
Using the Control Panel
79
Status Indicators
79
Figure 7-2. UPS Control Panel
79
System Events
80
Using the LCD and Pushbuttons
80
Table 7-1: Status Indicators
80
Using the Menu
81
Figure 7-3. Parts of the LCD
81
MIMIC Screen
82
Display Menu Operation
82
Table 7-2: Display Function Menu Map
82
Figure 7-4. Main Menu and MIMIC Screen (Normal Mode)
82
System Status Screen and Controls
87
Table 7-3: Display Menu Operation
87
Figure 7-5. Typical System Status Screen
87
Table 7-4: Typical System Status Messages
88
Load off Screen
89
Table 7-5: Command Menu Operation
89
Figure 7-6. Load off Screen
89
Single UPS Operation
90
Starting the UPS in Normal Mode
90
Starting the UPS in Bypass Mode
90
Starting the Upms
91
Starting a Single UPM
92
Enable Variable Module Management System Mode from the UPS Command Menu
92
Disable Variable Module Management System Mode from the UPS Command Menu
93
Start Variable Module Management System High Alert Mode from the UPS Command Menu
93
Enable Variable Module Management System Mode from the Bypass Command Menu
94
Disable Variable Module Management System Mode from the Bypass Command Menu
94
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
95
Transfer from Normal to Bypass Mode
95
Transfer from Bypass to Normal Mode
96
Transfer from Normal to Energy Saver System
96
Transfer from Energy Saver System to Normal Mode
96
Transfer from Normal to High Alert Mode
97
Transfer from High Alert to Normal Mode
97
Transfer from Bypass to Energy Saver System
98
Transfer from Energy Saver System to Bypass Mode
98
Transfer from Bypass to High Alert Mode
98
Transfer from High Alert to Bypass Mode
99
Transfer from Energy Saver System to High Alert Mode
99
Transfer from High Alert to Energy Saver System
100
Transfer from Normal to Bypass Mode and Shut down UPS
100
Single UPM Shutdown
100
Single UPM Restart
101
UPS and Critical Load Shutdown
101
Charger Control
102
Using the UPS LOAD off Pushbutton
102
Using the Remote Emergency Power-Off Switch
103
Using Mechanical Bypass Switch
103
Figure 7-7. the Normal Positions of the MBS Switches and Rectifier Disconnect Switch (Must be Located in the Site Wiring)
104
Multiple UPS Distributed Bypass Operation
106
Starting the Distributed Bypass System in Normal Mode
106
Starting the Distributed Bypass System in Bypass Mode
106
Enable Variable Module Management System Mode from the UPS Command Menu
107
Disable Variable Module Management System Mode from the UPS Command Menu
107
Start Variable Module Management System High Alert Mode from the UPS Command Menu
107
Enable Variable Module Management System Mode from the Bypass Command Menu
107
Disable Variable Module Management System Mode from the Bypass Command Menu
107
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
108
Starting the UPS Upms
108
Starting a Single UPM
109
Transfer from Normal to Bypass Mode
109
Transfer from Bypass to Normal Mode
110
Transfer from Normal to Energy Saver System
110
Transfer from Energy Saver System to Normal Mode
111
Transfer from Normal to High Alert Mode
111
Transfer from High Alert to Normal Mode
112
Transfer from Bypass to Energy Saver System
112
Transfer from Energy Saver System to Bypass Mode
112
Transfer from Bypass to High Alert Mode
113
Transfer from High Alert to Bypass Mode
113
Transfer from Energy Saver System to High Alert Mode
114
Transfer from High Alert to Energy Saver System
114
Transfer from Normal to Bypass Mode and Shut down All Upms
115
Single UPM Shutdown
115
Single UPM Restart
116
Single UPS Shutdown Using Load off
116
Single UPS Shutdown Using UPM Shutdown
117
Single UPS Restart
118
UPS and Critical Load Shutdown
119
Charger Control
119
Using the UPS LOAD off Pushbutton or Command
120
Using the Remote Emergency Power-Off Switch
121
Communication
123
X-Slot Cards
123
Lansafe Power Management Software
123
Figure 8-1. Optional X-Slot Cards
123
Terminal Mode
124
Display UPS Control Panel
124
Event History Log
124
Building Alarm Monitoring
126
General Purpose Relay Contact
126
UPS Maintenance
127
Important Safety Instructions
127
Performing Preventive Maintenance
128
DAILY Maintenance
128
MONTHLY Maintenance
128
PERIODIC Maintenance
128
ANNUAL Maintenance
128
BATTERY Maintenance
128
Installing Batteries
129
Recycling the Used UPS or Batteries
129
Maintenance Training
129
Product Specifications
130
Model Numbers
130
Single Module Specifications
130
UPS System Input
130
UPS System Output
130
Environmental
131
Warranty
132
Installation Checklist
133

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Eaton 9395-225 User And Installation Manual (133 pages)

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