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Powerware 9395 275 kVA MBM
Eaton Powerware 9395 275 kVA MBM Supply Manuals
Manuals and User Guides for Eaton Powerware 9395 275 kVA MBM Supply. We have
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Eaton Powerware 9395 275 kVA MBM Supply manuals available for free PDF download: Installation And Operation Manual
Eaton Powerware 9395 275 kVA MBM Installation And Operation Manual (194 pages)
Powerware Series 225–550 kVA
Brand:
Eaton
| Category:
UPS
| Size: 2.35 MB
Table of Contents
Important Safety Instructions
4
Save These Instructions
4
Table of Contents
5
1 Introduction
11
UPS Standard Features
11
Installation Features
11
Warranty
11
Figure 1-1. Eaton9395 550/275 UPS Cabinet
12
Figure 1-2. Eaton9395 550/275 UPS Cabinet with the Field Installed UPM
13
Advanced Battery Management
14
Control Panel
14
Customer Interface
14
Options and Accessories
14
Integrated Battery Cabinets
14
Field Installed UPM
14
Maintenance Bypass Module
15
Sync Control
15
Single-Feed Kit
15
Separate Rectifier Input
15
Distributed Bypass System
15
Inherent Redundancy
16
Energy Saver System and High Alert Modes
16
Variable Module Management System and High Alert Modes
16
Monitoring and Communication
17
Battery System
17
Basic System Configurations
18
Using this Manual
18
Conventions Used in this Manual
19
Symbols, Controls, and Indicators
19
For more Information
20
Getting Help
20
2 Safety Warnings
21
Section I - Installation
23
Eaton 9395 550/275 UPS (225-550 Kva) Installation and Operation Manual S 164201716 Rev 2 Www.eaton.com/Powerquality
23
3 UPS Installation Plan and Unpacking
25
Creating an Installation Plan
25
Preparing the Site
25
Environmental and Installation Considerations
25
Figure 3-1. UPS Cabinet Dimensions (Front View)
27
Figure 3-2. UPS Cabinet Dimensions (Right Side View)
28
Figure 3-3. UPS Cabinet Dimensions (Top View)
28
Figure 3-4. UPS Cabinet Dimensions (Bottom View)
29
Figure 3-5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets)
29
Figure 3-6. UPS Cabinet Center of Gravity
30
Figure 3-7. Remote EPO Switch Dimensions
30
UPS System Power Wiring Preparation
31
UPS System Interface Wiring Preparation
43
Distributed Bypass Power Wiring Preparation
44
Inspecting and Unpacking the UPS Cabinet
45
Figure 3-8. Eaton9395 550/275 UPS Cabinet as Shipped on Pallet
46
4 UPS System Installation
47
Preliminary Installation Information
47
Unloading the UPS Cabinet from the Pallet and Mechanical Installation
47
Figure 4-1. Removing the Left Side Shipping Bracket
49
Figure 4-2. Removing the Right Side Shipping Bracket
50
Field Installed UPM Installation
51
Battery System Installation
51
Distributed Bypass Tie Cabinet Installation
51
Installing UPS External and Battery Power Wiring
51
Hole Barrel Lug Terminations to Bus Bar Installation
52
Figure 4-3. Typical Bus Bar Barrel Lug Mounting - Hardware Assembly Sequence
52
External Power Wiring Installation
53
Figure 4-4. Conduit and Wire Entry Locations
54
Figure 4-5. Distributed Bypass Wire Length
56
Figure 4-6. UPS Power Terminal Locations - Common Rectifier Feed
57
Figure 4-7. UPS Power Terminal Detail AA - Common Rectifier Feed
58
Figure 4-8. UPS Power Terminal Locations - Separate Rectifier Feed
59
Figure 4-10. UPM Rectifier Input Power Terminal Block Detail
60
Figure 4-9. UPS Power Terminal Detail AA - Separate Rectifier Feed
60
Battery Power Wiring
61
Figure 4-11. UPS Power Terminal Detail BB - Common Battery
62
Installing Interface Connections
63
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
63
Figure 4-12. UPS Power Terminal Detail BB - Separate Battery
63
Figure 4-13. Interface Terminal Locations
65
Figure 4-14. Interface Terminal Detail
67
Figure 4-15. Typical Alarm Relay Connection
67
Figure 4-16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
68
TB1 Battery Interface Connections
69
Figure 4-17. Typical Battery Interface Connection
70
Figure 4-18. Typical Battery Interface Connection - Separate Battery System
70
X-Slot Connections
71
Figure 4-19. X-Slot Communication Bays
71
Installing a REPO Switch
72
Figure 4-20. REPO Switch
72
Figure 4-21. Normally-Open REPO Switch Wiring
74
Figure 4-22. Normally-Closed REPO Switch Wiring
75
Figure 4-23. Normally-Closed and Normally-Open REPO Switch Wiring
75
Installing Options, Accessories, and Distributed Bypass Control Wiring
76
Initial Startup
76
Completing the Installation Checklist
76
Installation Checklist
77
5 Installing Options and Accessories
81
Installing an Optional Powerware Hot Sync CAN Bridge Card
81
Figure 5-1. Powerware Hot Sync CAN Bridge Card
81
Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections
83
Installing Distributed Bypass Control Wiring
84
Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
85
Figure 5-4. Distributed Bypass System UPS CAN Wiring Without Mobs
85
Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs
86
Figure 5-6. Distributed Bypass Pull-Chain Wiring with Mobs
87
Installing an Optional Remote Monitor Panel II
89
Figure 5-7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
90
Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
90
Installing an Optional Relay Interface Module II
91
Figure 5-9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
92
Figure 5-10. Supervisory Contact Module II Terminal Location
93
Installing an Optional Supervisory Contact Module II
93
Figure 5-11. Supervisory Contact Module II TB2
95
Accessory Mounting Dimensions
96
Figure 5-12. Remote Monitor Panel II Dimensions
96
Figure 5-13. Relay Interface Module II Dimensions
97
Figure 5-14. Supervisory Contact Module II Dimensions
98
6 Understanding UPS Operation
101
UPS System Overview
101
Figure 6‐1. Main Elements of the UPS System
101
Single UPS
102
Modes
102
Online Mode
102
Energy Saver System Mode
103
Figure 6‐2. Path of Current through the UPS in Online Mode
103
Variable Module Management System
104
Bypass Mode
104
Figure 6‐3. Path of Current through the UPS in Bypass Mode
105
Battery Mode
106
Figure 6‐4. Path of Current through the UPS in Battery Mode
106
Single UPS System Oneline Configurations
107
Figure 6‐5. UPS System – Common Rectifier Feed, Dual‐Feed Configuration
108
Figure 6‐6. UPS System with Field Installed UPM – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
109
Figure 6‐7. UPS System with Field Installed UPM – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
110
Figure 6‐8. UPS System with Field Installed UPM – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
111
Figure 6‐9. Simplified Dual-Feed UPS with Maintenance Bypass Panel
112
Multiple UPS Distributed Bypass System
113
Multiple UPS Parallel System Modes
113
Online Mode – Distributed Bypass
114
Bypass Mode – Distributed Bypass
115
Figure 6‐10. Path of Current through the Upss in Online Mode – Distributed Bypass
115
Figure 6‐11. Path of Current through the Upss in Bypass Mode – Distributed Bypass
116
Battery Mode – Distributed Bypass
117
Figure 6‐12. Path of Current through the Upss in Battery Mode – Distributed Bypass
117
Multiple UPS Distributed Bypass System Oneline Configurations
118
Figure 6‐13. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
119
Figure 6‐14. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
120
Figure 6‐15. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
121
7 UPS Operating Instructions
123
UPS Controls and Indicators
123
Figure 7‐1. UPS Controls and Indicators
123
Circuit Breakers
124
Control Panel
124
Using the Control Panel
124
Figure 7‐2. UPS Control Panel
124
Status Indicators
125
System Events
125
Figure 7‐3. Parts of the LCD
126
Using the LCD and Pushbuttons
126
Figure 7‐4. Main Menu and MIMIC Screen (Online Mode)
127
MIMIC Screen
127
Using the Menu
127
Display Menu Operation
128
Figure 7‐5. Load off Screen
131
Load off Screen
131
Figure 7‐6. Typical System Status Screen
132
System Status Screen and Controls
132
Single UPS Operation
134
Starting the UPS in Online Mode
134
Enable Energy Saver System Mode from the UPS Command Menu
135
Disable Energy Saver System Mode from the UPS Command Menu
136
Start Energy Saver System High Alert Mode from the UPS Command Menu
136
Enable Variable Module Management System Mode from the UPS Command Menu
137
Disable Variable Module Management System Mode from the UPS Command Menu
137
Start Variable Module Management System High Alert Mode from the UPS Command Menu
138
Starting the UPS in Bypass Mode
138
Enable Energy Saver System Mode from the Bypass Command Menu
139
Disable Energy Saver System Mode from the Bypass Command Menu
140
Start Energy Saver System High Alert Mode from the Bypass Command Menu
140
Enable Variable Module Management System Mode from the Bypass Command Menu
141
Disable Variable Module Management System Mode from the Bypass Command Menu
141
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
142
Starting the Upms
142
Starting a Single UPM
144
Transfer from Online to Bypass Mode
145
Transfer from Bypass to Online Mode
145
Transfer from Online to Bypass Mode and Shut down Upms
146
Single UPM Shutdown
146
Single UPM Restart
147
UPS and Critical Load Shutdown
148
Charger Control
148
Using the UPS LOAD off Pushbutton or Command
149
Using the Remote Emergency Power-Off Switch
151
Figure 7‐7. REPO Operation
151
Multiple UPS Distributed Bypass Operation
152
Starting the Distributed Bypass System in Online Mode
152
Enable Energy Saver System Mode from the UPS Command Menu
153
Start Energy Saver System High Alert Mode from the UPS Command Menu
154
Disable Energy Saver System Mode from the UPS Command Menu
154
Disable Variable Module Management System Mode from the UPS Command Menu
155
Enable Variable Module Management System Mode from the UPS Command Menu
155
Starting the Distributed Bypass System in Bypass Mode
156
Start Variable Module Management System High Alert Mode from the UPS Command Menu
156
Enable Energy Saver System Mode from the Bypass Command Menu
157
Start Energy Saver System High Alert Mode from the Bypass Command Menu
158
Disable Energy Saver System Mode from the Bypass Command Menu
158
Disable Variable Module Management System Mode from the Bypass Command Menu
159
Enable Variable Module Management System Mode from the Bypass Command Menu
159
Starting the UPS Upms
160
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
160
Starting a Single UPM
162
Transfer from Bypass to Online Mode
163
Transfer from Online to Bypass Mode
163
Single UPM Shutdown
164
Transfer from Online to Bypass Mode and Shut down Upms
164
Single UPM Restart
165
Single UPS Shutdown Using Load off
166
Single UPS Shutdown Using UPM Shutdown
167
Single UPS Restart
168
Charger Control
169
UPS and Critical Load Shutdown
169
Using the UPS LOAD off Pushbutton or Command
170
Using the Remote Emergency Power-Off Switch
172
8 Communication
173
X-Slot Cards
173
Enotify Service
174
Enotify Service Features
174
Installing Enotify Service
174
Figure 8‐1. Optional X-Slot Cards
174
Lansafe Power Management Software
175
Remote Notification
175
Terminal Mode
176
Display UPS Control Panel
176
Event History Log
177
Figure 8‐2. Sample Event History Log
178
Building Alarm Monitoring
179
General Purpose Relay Contact
179
Remote Monitor Panel II
179
Figure 8‐3. Remote Monitor Panel II
179
Relay Interface Module II
181
Figure 8‐4. Relay Interface Module II
181
Supervisory Contact Module II
182
Figure 8‐5. Supervisory Contact Module II
182
9 UPS Maintenance
183
Important Safety Instructions
183
Performing Preventive Maintenance
184
DAILY Maintenance
184
MONTHLY Maintenance
184
Figure 9‐1. UPS Filter Locations
185
PERIODIC Maintenance
186
ANNUAL Maintenance
186
Figure 9‐2. FI-UPM Air Filter Location
186
BATTERY Maintenance
187
Installing Batteries
187
Recycling the Used Battery or UPS
187
Maintenance Training
187
10 Product Specifications
189
Model Numbers
189
UPS Input
189
UPS Output
190
UPS Environmental
190
Advertisement
Eaton Powerware 9395 275 kVA MBM Installation And Operation Manual (86 pages)
Powerware 9395 series. Maintenance Bypass Module 275 kVA and 550 kVA
Brand:
Eaton
| Category:
Protection Device
| Size: 0.93 MB
Table of Contents
Table of Contents
5
1 Introduction
9
MBM Standard Features
9
Installation Features
9
Maintenance Bypass Breaker
9
Maintenance Isolation Breaker
9
Customer Interface
9
Expansion
9
Options and Accessories
10
Bypass Input Breaker
10
Rectifier Input Breaker
10
Kirk Key Interlocks
10
Figure 1-1. Eaton 9395 MBM
10
Basic System Configurations
11
Using this Manual
11
Conventions Used in this Manual
11
Symbols, Controls, and Indicators
12
For more Information
12
Getting Help
13
2 Safety Warnings
15
Section I - Installation
17
3 MBM Installation Plan and Unpacking
19
Creating an Installation Plan
19
Preparing the Site
19
Environmental and Installation Considerations
19
Figure 3-1. MBM Cabinet Dimensions (Front View)
21
Figure 3-2. MBM Cabinet Dimensions (Right Side View)
21
Figure 3-3. MBM Cabinet Dimensions (Top View)
22
Figure 3-4. MBM Cabinet Dimensions (Bottom View)
22
MBM Power Wiring Preparation
23
MBM Interface Wiring Preparation
31
Inspecting and Unpacking the MBM Cabinet
31
Figure 3-5. Eaton 9395 MBM Cabinet as Shipped on Pallet
32
4 MBM Installation
33
Preliminary Installation Information
33
Unloading the MBM Cabinet from the Pallet
33
Figure 4-1. Removing the Left Side Shipping Bracket
34
MBM Installation
35
Figure 4-2. Removing the Right Side Shipping Bracket
35
Line-Up-And-Match Cabinet Installation
36
Figure 4-3. Line-Up-And-Match MBM with a Eaton 9395 225-275 Kva UPS
37
Figure 4-4. Line-Up-And-Match MBM with a Eaton 9395 450-550 Kva UPS
37
Figure 4-5. UPS Left Side View
38
Figure 4-6. MBM Cabinet Right Side View
38
Figure 4-7. MBM to Eaton 9395 UPS Joining Brackets
39
Line-Up-And-Match Power Wiring Installation
39
Figure 4-8. Conduit and Wire Entry Locations
42
Figure 4-9. 9395 275 Kva MBM Power Terminal Locations
43
Figure 4-10. 9395 275 Kva MBM Power Terminal Detail - Right Side View
44
Figure 4-11. 9395 550 Kva MBM Power Terminal Locations
45
Figure 4-12. 9395 550 Kva MBM Power Terminal Detail - Right Side View
46
Line-Up-And-Match TB1 Interface Wiring Installation
47
Figure 4-13. Interface Terminal Locations
49
Figure 4-14. Terminal Blocks TB1 and TB2 Connector Assignments
49
Figure 4-15. MBM Interface Wiring
50
Standalone Cabinet Installation
51
Standalone Power Wiring Installation
53
Standalone TB1 Interface Wiring Installation
55
MBP, MIS, BIB, and RIB Current Settings
56
Initial Startup
56
Completing the Installation Checklist
57
Figure 5-1. Path of Current through the MBM in UPS Mode
62
Figure 5-2. Path of Current through the MBM in Maintenance Bypass Mode
63
Figure 5-3. Eaton 9395 MBM Without BIB or RIB
65
Figure 5-4. Eaton 9395 MBM with BIB - Dual-Feed UPS
66
Figure 5-5. Eaton 9395 MBM with BIB - Single-Feed UPS
67
Figure 5-6. Eaton 9395 MBM with BIB and RIB
68
Figure 6-1. Eaton 9395 275 Kva MBM Controls and Indicators (Electrical Interlock)
70
Figure 6-2. Eaton 9395 275 Kva MBM Controls and Indicators (Kirk Key Interlock)
71
Figure 6-3. Eaton 9395 550 Kva MBM Controls and Indicators (Electrical Interlock)
72
Figure 6-4. Eaton 9395 550 Kva MBM Controls and Indicators (Kirk Key Interlock)
73
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