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MPT 1000
E-Z-GO MPT 1000 Manuals
Manuals and User Guides for E-Z-GO MPT 1000. We have
2
E-Z-GO MPT 1000 manuals available for free PDF download: Technician's Repair And Service Manual, Owner's Manual
E-Z-GO MPT 1000 Technician's Repair And Service Manual (212 pages)
ELECTRIC UTILITY VEHICLES
Brand:
E-Z-GO
| Category:
Utility Vehicle
| Size: 5.61 MB
Table of Contents
Table of Contents
5
General Information
4
Notes
6
Safety Information
7
General Operation
7
General Information & Routine Maintenance
11
List of Illustrations
13
Section Title
13
Fig. 1 Initial Service Chart
13
Routine Maintenance
13
Serial Number Plate Location
13
Servicing the Electric Vehicle
13
Transporting Vehicle
13
Care and Cleaning of the Vehicle
14
Fig. 2 Lubrication Point
14
Light Bulb Replacement
14
Vehicle Care Products
15
Fig. 3 Torque Specifications
16
Hardware
16
Torque Specifications
16
Periodic Service Schedule
17
Fig. 4 Periodic Service Schedule
18
Safety
19
General (Asme/Ansi B56.8-1988 Part II)
21
Section Title
21
Wheels and Tires
41
General Maintenance
25
Important Safety Warning
25
Modifications to Vehicle
25
Notes, Cautions and Warnings
25
Additional Warnings
26
Before Servicing the Vehicle
26
Battery Removal & Installation
27
Lifting the Vehicle
28
Front Suspension and Steering
45
Maintenance
48
Lubrication
48
Wheel Bearing and King Pin Bushing Inspection
48
Wheel Bearing Packing
48
Wheel Bearing Adjustment
49
Wheel Alignment
49
Section Title
48
Electronic Speed Control (36V
67
Electronic Speed Control (48V
85
Motor
103
Front Suspension
51
Front Shock Absorber Replacement
51
Front Axle Replacement
52
Axle Linkage Rod Replacement
52
Front Spring Replacement
52
Hub Replacement
54
Wheel Bearing and Race Replacement
54
Steering
56
Rack Ball Joint Replacement
56
Tie Rod Inspection/Replacement
57
Bellows Replacement
58
Pinion Seal Replacement
58
Spindle Replacement
59
Rack and Pinion Unit Disassembly and Inspection
60
Rack and Pinion Unit Replacement
60
Checking/Adjusting Rack Extension-To-Rack and Pinion Unit Clearance
61
Steering Wheel Replacement
62
Steering Shaft and Column Replacement
63
Batteries and Charging
111
Battery
113
Battery Maintenance
113
At each Charging Cycle
113
Electrolyte Level and Water
114
Cleaning Batteries
115
Battery Replacement
115
Prolonged Storage
116
Battery Charging
117
AC Voltage
117
Safety
113
Section Title
113
Electrical System
121
Troubleshooting
117
Hydrometer
118
Using a Hydrometer
118
Battery Charger
119
Description
119
Portable Charger Installation
119
Charger Maintenance
120
Brakes
131
Section Title
132
Brakes - Rear Mechanical
133
Brake System Overview
133
General Description
133
Equalizer Link
133
Automatic Adjuster Mechanism
134
How the Parking Brake Works
134
Compensator Assembly
135
Kick-Off Actuating Linkage
135
Troubleshooting Flowchart
136
Troubleshooting Table
138
Troubleshooting and Inspection
140
New Vehicles
140
Troubleshooting and Inspection Procedures
140
Brake Pedal and Linkage Inspection
140
Periodic Brake Performance Test (PBPT)
142
Aggressive Stop Test
143
Wheel Brake Inspection
144
Maintenance and Repairs
146
Parts Replacement Vs. Repair
146
Adjusting Brake Pedal Free Travel
146
Brake Drum Removal and Installation
147
Brakes - Front Disc
153
Battery Charger
157
Battery Charger
159
Description
159
Portable Charger Installation
159
Section Title
159
Rear Suspension
165
Rear Axle
167
Rear Axle
169
Weather Protection
175
Top and Windshield
177
Paint
181
On-Board Charger
160
Opening the Charger
160
Understanding the Charger
160
Component Replacement
161
Troubleshooting
161
Continuity Checks
161
Diode Test Procedure
161
Portable Charger
164
Troubleshooting
185
Section Title
187
Electrical System
187
Basic Electrical Power System Troubleshooting
188
Basic Electrical Troubleshooting for Accessories
188
Suspension and Steering
189
Lightning Protection and Grounding
191
General Specifications
197
Industrial
197
Brakes
199
Tires
199
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E-Z-GO MPT 1000 Owner's Manual (66 pages)
ELECTRIC UTILITY VEHICLES
Brand:
E-Z-GO
| Category:
Utility Vehicle
| Size: 1.77 MB
Table of Contents
General Information
4
Table of Contents
5
Safety Information
9
General Operation
10
General Safety Practices
13
Before Initial Use
17
Portable Charger Installation
17
Fig. 2 Proper Charger Installation
18
On-Board Charger
18
Controls and Indicators
18
Key/Light Switch
19
Direction Selector
19
State of Charge Meter
19
Hour Meter
19
Accelerator Pedal
19
Combination Service Brake and Park Brake Pedal
20
Optional Front Disc Brakes
20
Run - Tow/Maintenance Switch (Pds Vehicles Only)
20
Horn
20
Electric Lift Switch
21
Steel Loadbed
21
Manual Lift Bed Operation
21
Electric Lift Bed Operation
21
Fig. 12 Electric Lift Switch
22
Plastic Loadbed
22
Manual Lift Bed Operation
22
Tailgate Operation
22
Electric Lift Bed Operation
23
Fig. 14 Gas Strut
23
Operating the Vehicle
23
Precision Drive System
24
Performance Options
24
Regenerative Braking
24
Pedal-Up Braking
24
Walk-Away Feature
25
Anti-Roll Back Feature
25
Anti-Stall Feature
25
High Pedal Disable Feature
25
Default Mode Feature
25
Starting and Driving
25
Starting Vehicle on a Hill
25
Coasting
26
Labels and Pictograms
26
Sun Top and Windshield
26
Towing a Trailer
26
Vehicle Cleaning and Care
26
Operation and Service Information
27
Repair
28
Lifting the Vehicle
28
Wheels and Tires
28
Tire Repair
28
Wheel Installation
29
Light Bulb Replacement
29
Fuse Replacement
29
Transporting Vehicle
30
Towing
30
Hauling
30
Fig. 19 Headlight and Turn Signal Bulb Replacement
30
Service and Maintenance
31
Serial Number Plate Location
31
Periodic Service Schedule
32
Tire Inspection
33
Brakes
33
Periodic Brake Test for Mechanical Brakes
33
Fig. 22 Typical Brake Performance Test
34
Hydraulic Front Disc Brakes
34
Rear Axle
34
Checking the Lubricant Level
34
Lubrication
34
Fig. 23 Add, Check and Drain Axle Lubricant
35
Pds System Test
35
Hardware
35
Capacities and Replacement Parts
35
Batteries and Charging
35
Safety
35
Battery
36
Battery Maintenance
37
At each Charging Cycle
37
Monthly
37
Electrolyte Level and Water
37
Battery Cleaning
38
Battery Replacement
38
Fig. 28 Water Purity Table
38
Fig. 30 Preparing Acid Neutralizing Solution
39
Prolonged Storage
39
Fig. 33 Freezing Point of Electrolyte
40
Battery Charging
40
AC Voltage
40
Troubleshooting
40
Hydrometer
41
Using a Hydrometer
41
Fig. 35 Hydrometer Temperature Correction
42
General Specifications
43
Mpt 800
44
Mpt 1000
45
Industrial 800
48
Industrial 1000
48
Limited Warranties
51
Domestic Warranty
52
International Warranty
53
Declaration of Conformity (Europe Only)
55
Declaration of Conformity
56
Labels and Pictograms
59
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