E-Z-GO 2004 INDUSTRIAL 800 Manuals

Manuals and User Guides for E-Z-GO 2004 INDUSTRIAL 800. We have 2 E-Z-GO 2004 INDUSTRIAL 800 manuals available for free PDF download: Technician's Repair And Service Manual, Owner's Manual

E-Z-GO 2004 INDUSTRIAL 800 Technician's Repair And Service Manual (212 pages)

ELECTRIC UTILITY VEHICLES

Brand: E-Z-GO | Category: Utility Vehicle | Size: 5.61 MB

Table of Contents

5
- General Information
  4
- Notes
  6
- Safety Information
  7
  - General Operation
    7
General Information & Routine Maintenance

11
- List of Illustrations
  
  13
- Section Title
  
  13
  - Fig. 1 Initial Service Chart
    13
  - Routine Maintenance
    13
  - Serial Number Plate Location
    13
  - Servicing the Electric Vehicle
    13
  - Transporting Vehicle
    13
  - Care and Cleaning of the Vehicle
    14
  - Fig. 2 Lubrication Point
    14
  - Light Bulb Replacement
    14
  - Vehicle Care Products
    15
  - Fig. 3 Torque Specifications
    16
  - Hardware
    16
  - Torque Specifications
    16
  - Periodic Service Schedule
    17
  - Fig. 4 Periodic Service Schedule
    18
Safety

19
- General (Asme/Ansi B56.8-1988 Part II)
  21
- Section Title
  21
  - Wheels and Tires
    41
- General Maintenance
  25
- Important Safety Warning
  25
- Modifications to Vehicle
  25
- Notes, Cautions and Warnings
  25
- Additional Warnings
  26
- Before Servicing the Vehicle
  26
- Battery Removal & Installation
  27
- Lifting the Vehicle
  28
Front Suspension and Steering

45
- Maintenance
  48
  - Lubrication
    48
  - Wheel Bearing and King Pin Bushing Inspection
    48
  - Wheel Bearing Packing
    48
  - Wheel Bearing Adjustment
    49
  - Wheel Alignment
    49
- Section Title
  48
  - Electronic Speed Control (36V
    67
  - Electronic Speed Control (48V
    85
  - Motor
    103
- Front Suspension
  51
  - Front Shock Absorber Replacement
    51
  - Front Axle Replacement
    52
  - Axle Linkage Rod Replacement
    52
  - Front Spring Replacement
    52
  - Hub Replacement
    54
  - Wheel Bearing and Race Replacement
    54
- Steering
  56
Batteries and Charging

111
- Battery
  113
- Battery Maintenance
  113
  - At each Charging Cycle
    113
  - Electrolyte Level and Water
    114
  - Cleaning Batteries
    115
  - Battery Replacement
    115
  - Prolonged Storage
    116
  - Battery Charging
    117
  - AC Voltage
    117
- Safety
  113
- Section Title
  113
  - Electrical System
    121
- Troubleshooting
  117
  - Hydrometer
    118
  - Using a Hydrometer
    118
- Battery Charger
  119
  - Description
    119
  - Portable Charger Installation
    119
  - Charger Maintenance
    120
Brakes

131
- Section Title
  
  132
- Brakes - Rear Mechanical
  
  133
  - Brake System Overview
    133
    
    General Description
    133
    
    Equalizer Link
    133
    
    Automatic Adjuster Mechanism
    134
    
    How the Parking Brake Works
    134
    
    Compensator Assembly
    135
    
    Kick-Off Actuating Linkage
    135
  - Troubleshooting Flowchart
    136
  - Troubleshooting Table
    138
  - Troubleshooting and Inspection
    140
    
    New Vehicles
    140
    
    Troubleshooting and Inspection Procedures
    140
    
    Brake Pedal and Linkage Inspection
    140
    
    Periodic Brake Performance Test (PBPT)
    142
    
    Aggressive Stop Test
    143
    
    Wheel Brake Inspection
    144
  - Maintenance and Repairs
    146
    
    Parts Replacement Vs. Repair
    146
    
    Adjusting Brake Pedal Free Travel
    146
    
    Brake Drum Removal and Installation
    147
  - Brakes - Front Disc
    153
Battery Charger

157
- Battery Charger
  159
  - Description
    159
- Portable Charger Installation
  159
- Section Title
  159
  - Rear Suspension
    165
    
    Rear Axle
    167
  - Rear Axle
    169
  - Weather Protection
    175
    
    Top and Windshield
    177
  - Paint
    181
- On-Board Charger
  160
- Opening the Charger
  160
- Understanding the Charger
  160
- Component Replacement
  161
- Troubleshooting
  161
  - Continuity Checks
    161
  - Diode Test Procedure
    161
- Portable Charger
  164
Troubleshooting

185
- Section Title
  187
  - Electrical System
    187
  - Basic Electrical Power System Troubleshooting
    188
    
    Basic Electrical Troubleshooting for Accessories
    188
  - Suspension and Steering
    189
  - Lightning Protection and Grounding
    191
  - General Specifications
    197
    
    Industrial
    197
    
    Brakes
    199
    
    Tires
    199

E-Z-GO 2004 INDUSTRIAL 800 Owner's Manual (66 pages)

ELECTRIC UTILITY VEHICLES

Brand: E-Z-GO | Category: Utility Vehicle | Size: 1.77 MB

General Information
4
Table of Contents
5
Safety Information

9
- General Operation
  10
- General Safety Practices
  13
Before Initial Use

17
- Portable Charger Installation
  17
  - Fig. 2 Proper Charger Installation
    18
- On-Board Charger
  18
Controls and Indicators

18
- Key/Light Switch
  19
- Direction Selector
  19
- State of Charge Meter
  19
- Hour Meter
  19
- Accelerator Pedal
  19
- Combination Service Brake and Park Brake Pedal
  20
- Optional Front Disc Brakes
  20
- Run - Tow/Maintenance Switch (Pds Vehicles Only)
  20
- Horn
  20
- Electric Lift Switch
  21
Steel Loadbed

21
- Manual Lift Bed Operation
  21
- Electric Lift Bed Operation
  21
  - Fig. 12 Electric Lift Switch
    22
Plastic Loadbed

22
- Manual Lift Bed Operation
  22
- Tailgate Operation
  22
- Electric Lift Bed Operation
  23
  - Fig. 14 Gas Strut
    23
Operating the Vehicle

23
- Precision Drive System
  24
  - Performance Options
    24
  - Regenerative Braking
    24
  - Pedal-Up Braking
    24
  - Walk-Away Feature
    25
  - Anti-Roll Back Feature
    25
  - Anti-Stall Feature
    25
  - High Pedal Disable Feature
    25
  - Default Mode Feature
    25
- Starting and Driving
  25
- Starting Vehicle on a Hill
  25
- Coasting
  26
- Labels and Pictograms
  26
- Sun Top and Windshield
  26
- Towing a Trailer
  26
Vehicle Cleaning and Care

26
- Operation and Service Information
  27
Repair

28
- Lifting the Vehicle
  28
- Wheels and Tires
  28
  - Tire Repair
    28
  - Wheel Installation
    29
- Light Bulb Replacement
  29
- Fuse Replacement
  29
Transporting Vehicle

30
- Towing
  30
- Hauling
  30
  - Fig. 19 Headlight and Turn Signal Bulb Replacement
    30
Service and Maintenance

31
- Serial Number Plate Location
  31
- Periodic Service Schedule
  32
- Tire Inspection
  33
- Brakes
  33
  - Periodic Brake Test for Mechanical Brakes
    33
    
    Fig. 22 Typical Brake Performance Test
    34
- Hydraulic Front Disc Brakes
  34
- Rear Axle
  34
  - Checking the Lubricant Level
    34
- Lubrication
  34
  - Fig. 23 Add, Check and Drain Axle Lubricant
    35
- Pds System Test
  35
- Hardware
  35
- Capacities and Replacement Parts
  35
Batteries and Charging

35
- Safety
  35
- Battery
  36
- Battery Maintenance
  37
  - At each Charging Cycle
    37
  - Monthly
    37
  - Electrolyte Level and Water
    37
  - Battery Cleaning
    38
  - Battery Replacement
    38
    
    Fig. 28 Water Purity Table
    38
    
    Fig. 30 Preparing Acid Neutralizing Solution
    39
  - Prolonged Storage
    39
    
    Fig. 33 Freezing Point of Electrolyte
    40
- Battery Charging
  40
  - AC Voltage
    40
- Troubleshooting
  40
  - Hydrometer
    41
  - Using a Hydrometer
    41
    
    Fig. 35 Hydrometer Temperature Correction
    42
General Specifications

43
- Mpt 800
  44
- Mpt 1000
  45
- Industrial 800
  48
- Industrial 1000
  48
Limited Warranties

51
- Domestic Warranty
  52
- International Warranty
  53
Declaration of Conformity (Europe Only)

55
- Declaration of Conformity
  56
Labels and Pictograms

59

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E-Z-GO 2004 INDUSTRIAL 800 Manuals

E-Z-GO 2004 INDUSTRIAL 800 Technician's Repair And Service Manual (212 pages)

Table of Contents

Table of Contents

General Information & Routine Maintenance

List of Illustrations

Section Title

Safety

Front Suspension and Steering

Batteries and Charging

Brakes

Section Title

Brakes - Rear Mechanical

Battery Charger

Troubleshooting

E-Z-GO 2004 INDUSTRIAL 800 Owner's Manual (66 pages)

Table of Contents

Safety Information

Before Initial Use

Controls and Indicators

Steel Loadbed

Plastic Loadbed

Operating the Vehicle

Vehicle Cleaning and Care

Repair

Transporting Vehicle

Service and Maintenance

Batteries and Charging

General Specifications

Limited Warranties

Declaration of Conformity (Europe Only)

Labels and Pictograms

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E-Z-GO Categories