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Delta VFD4A8ME21ANSAA User Manual

Delta VFD4A8ME21ANSAA User Manual (404 pages)

Basic Compact Drive

Brand: Delta | Category: DC Drives | Size: 16.28 MB

Table of Contents

Safety Information
3
Table of Contents
5
Chapter 1 Introduction

8
- Nameplate Information
  8
- Model Name
  8
- Serial Number
  8
- Apply after Service by Mobile Device
  8
  - Nameplate Information
    9
  - Checks after Receiving
    9
  - Model Name
    10
  - Serial Number
    10
  - Apply after Service by Mobile Device
    11
  - Location of Service Link Label
    11
  - Service Link Label
    11
- RFI Jumper
  12
Chapter 2 Dimensions

16
- Dimensions
  17
- Frame a
  17
- Frame B
  18
- Frame C
  19
- Frame D
  20
- Minimum Mounting Clearance and Installation
  22
Chapter 3 Installation

22
- Derating for Ambient Temperature
  24
Chapter 4 Wiring

26
- System Wiring Diagram
  26
  - Wiring
    27
  - System Wiring Diagram
    28
- Wiring
  29
- Sink (NPN) / Source (PNP) Mode
  30
Chapter 5 Main Circuit Terminals

32
- Main Circuit Terminals
  33
- Main Power Terminals
  33
- Output Terminals for Main Circuit
  33
- Open the Front Cover
  34
- Terminals for Connecting DC Reactor, External Brake Resistor
  34
- Main Circuit Diagram
  35
- Dimensions of Ring Lug
  36
- Main Circuit Terminals
  36
  - Frame a
    37
  - Frame B
    38
  - Frame C
    39
  - Frame D
    40
    
    Control Terminals
    42
    
    Analog Input Terminals (AI, ACM)
    42
    
    Contact Input Terminals (MI1–MI5, DCM, +24 V)
    42
    
    Transistor Output Terminals (MO1, MCM)
    43
    
    Wiring Specifications of Control Terminals
    43
Chapter 7 Optional Accessories

48
- All Brake Resistors and Brake Units Used in AC Motor Drives
  49
- Non-Fuse Circuit Breaker
  52
- Fuse Specification Chart
  54
  - AC / DC Reactor
    56
  - AC Input Reactor
    56
  - AC Output Reactor
    60
  - DC Reactor
    62
  - Reactor Specification
    63
  - Length of the Motor Cable
    67
  - Leakage Current Affects the Motor and Remedies
    67
  - Surge Voltage Affects the Motor and Remedies
    67
- Zero Phase Reactors
  71
  - Recommended Maximum Wiring Gauge When Installing Zero Phase Reactor
    73
  - Zero Phase Reactor for Signal Cable
    73
- EMC Filter
  74
- Filter Dimension
  75
- EMC Shield Plate
  77
- Recommended Wire Mounting Method
  79
- Capacitive Filter
  80
- Conduit Box
  82
- Fan Kit
  89
- DIN-Rail Mounting
  90
- Mounting Adapter Plate
  92
- Digital Keypad-KPC-CC01, KPC-CE01
  97
  - Descriptions of LED Functions
    99
  - Function of Digital Keypad KPC-CC01
    100
  - Parameter Setup
    101
  - Application Selection List
    101
  - Changed List
    102
  - Copy Parameter
    102
  - Fault Record
    103
  - Language Setup
    104
  - Keypad Locked
    104
  - Display Setup
    105
  - Start-Up Menu
    106
  - Main Page
    107
  - PC Link
    107
  - Other Display
    110
  - Optional Accessory: RJ45 Extension Lead for Digital Keypad
    110
  - Tpeditor Installation Instruction
    111
  - Page Jump Setting
    116
  - Constant Setting
    116
  - Clock Display Setting
    116
  - Multi-State Bitmap
    117
  - Unit Measurement
    117
  - Numeric Input Setting
    117
  - Download TP Page
    118
  - Digital Keypad KPC-CC01 Fault Codes and Descriptions
    119
  - File Copy Setting Fault Description
    121
  - Unsupported Functions When Using Tpeditor with the KPC-CC01
    123
Chapter 8 Option Card

124
- Option Card Installation
  125
- Emm-Saf01
  126
Chapter 9 Specification

128
Chapter 10 Digital Keypad

138
- Keypad Operation Process
  139
- Application Selection Page
  140
- Parameter Setting
  142
- Unsigned Parameter
  142
- Signed Parameter Setting Status 1
  142
- Reference Table for the 16-Segment Digital Keypad LED Display
  143
- Summary of Parameter Settings
  144
- Drive Parameters
  144
Chapter 11 Summarpy of Parameters Settings

144
- Basic Parameters
  150
Chapter 12 Description of Parameter Settings

153
- Digital Input / Output Parameters
  153
- Analog Input / Output Parameters
  158
- Multi-Step Speed Parameters
  161
- Motor Parameters
  162
- Protection Parameters (1)
  165
- Special Parameters
  171
- High-Function PID Parameters
  174
- Communication Parameters
  176
- Speed Feedback Control Parameters
  178
- Advanced Parameters
  179
- Function Parameters
  180
- Macro / User-Defined Macro
  183
- Protection Parameters (2)
  184
  - Description of Parameter Settings
    186
  - Identity Code of the AC Motor Drive
    186
  - Display AC Motor Drive Rated Current
    186
  - Parameter Reset
    187
  - Select Start-Up Display
    187
  - Content of Multi-Function Display (User-Defined)
    187
  - Coefficient Gain in Actual Output Frequency
    189
  - Firmware Version
    189
  - Parameter Protection Password Input
    189
  - Parameter Protection Password Setting
    190
  - Control Mode
    191
  - Speed Control Mode
    191
  - Load Selection
    192
  - Carrier Frequency
    192
  - Master Frequency Command Source (AUTO)
    193
  - Operation Command Source (AUTO)
    193
  - Stop Method
    193
  - Control of Motor Direction
    194
  - Digital Operator (Keypad) Frequency Command Memory
    194
  - User-Defined Characteristics
    194
  - Maximum User-Defined Value
    196
  - User-Defined Value
    196
  - LOCAL / REMOTE Mode
    196
  - Master Frequency Command Source (HAND)
    197
  - Operation Command Source (HAND)
    197
  - Digital Keypad STOP Function
    198
  - Display Filter Time (Current)
    198
  - Display Filter Time (Keypad)
    198
  - Software Version (Date)
    198
  - Maximum Operation Frequency of Motor 1/2
    200
  - Output Frequency of Motor 1/2
    200
  - Output Voltage of Motor 1/2
    200
  - MID-Point Frequency/Voltage
    200
  - Start-Up Frequency
    203
  - Output Frequency Upper Limit
    204
  - Output Frequency Lower Limit
    204
  - Acceleration Time
    205
  - Deceleration Time
    205
  - JOG Acceleration Time
    205
  - JOG Deceleration Time
    205
  - JOG Frequency
    206
  - First / Fourth Acceleration / Deceleration Frequency
    206
  - S-Curve Acceleration Begin Time
    207
  - S-Curve Acceleration Arrival Time
    207
  - Skip Frequency
    207
  - Zero-Speed Mode
    208
  - V/F Curve Selection
    208
  - Auto-Acceleration and Auto-Deceleration Setting
    209
  - Time Unit for Acceleration and Deceleration and S-Curve
    210
  - Deceleration Method
    210
  - Two-Wire / Three-Wire Operation Control
    212
  - Multi-Function Input Command
    213
  - UP / down Key Mode
    219
  - Constant Speed the Acceleration/Deceleration Speed of the UP/DOWN Key
    219
  - Multi-Function Input Response Time
    220
  - Multi-Function Input Mode Selection
    220
  - Multi-Function Output 1 (Relay1)
    221
  - Multi-Function Output 2 (MO1)
    221
  - Multi-Function Output Direction
    226
  - Terminal Counting Value Reached (Returns to 0)
    226
  - Preliminary Counting Value Reached (Does Not Return to 0)
    227
  - Desired Frequency Reached 1
    227
  - Width of the Desired Frequency Reached 1/2
    227
  - Desired Frequency Reached 2
    227
  - Output Frequency Setting for Multi-Function Output Terminal
    228
  - Multi-Function Output Terminal: Brake Frequency Check Point
    228
  - External Operation Control Selection after Reset and Activate
    228
  - Motor Zero-Speed Level
    229
  - Display the Status of the Multi-Function Input Terminal
    229
  - Display the Status of the Multi-Function Output Terminal
    229
  - Display the Frequency Command Executed by the External Terminal
    230
  - Level of Preheating DC Current
    230
  - Preheating DC Current Duty Cycle
    230
  - EF Active When the Terminal Count Value Reached
    232
  - Initial Frequency Command (F) Mode after Stop
    232
  - Initial Frequency Command (F) Setting after Stop
    232
  - Analog Input Selection (AVI)
    234
  - Analog Input Bias (AVI)
    234
  - Analog Input Bias (ACI)
    234
  - Positive / Negative Bias Mode
    234
  - Reverse Setting When Analog Signal Input Is Negative Frequency
    235
  - Analog Input Filter Time
    247
  - Signal Loss Selection for the Analog Input 4–20 Ma
    247
  - Multi-Function Output (AFM)
    247
  - Analog Output Gain (AFM)
    248
  - Analog Output in REV Direction (AFM)
    248
  - AFM Output Bias
    248
  - AVI Terminal Input Selection
    249
  - AFM Filter Output Time
    249
  - VR Input Selection
    249
  - VR Positive / Negative Bias
    249
  - Multi-Function MO Output by AI Level Source
    250
  - AI Lower Level 2
    250
  - Analog Input Curve Selection
    250
  - ACI Highest Point/Aci Proportional Highest Point
    250
  - AVI Voltage Lowest Point/Avi Voltage Proportional Lowest Point
    251
  - AVI Voltage MID-Point/Avi Voltage Proportional MID-Point
    251
  - AVI Voltage Highest Point
    251
  - AVI Voltage Proportional Highest Point
    251
  - Multi-Step Speed Parameters Overview
    252
  - Speed Selection Via External Terminals
    253
  - Motor Parameter Auto-Tuning
    254
  - Full-Load Current for Induction Motor 1 (A)
    254
  - Rated Speed for Induction Motor 1 (Rpm)
    254
  - Number of Poles for Induction Motor 1
    254
  - Stator Resistance (Rs) for Induction Motor 1
    255
  - Full-Load Current for Induction Motor 2 (A)
    255
  - Rated Speed for Induction Motor 2 (Rpm)
    255
  - Number of Poles for Induction Motor 2
    255
  - Rotor Resistance (Rr) for Induction Motor 2
    256
  - Multi-Motors (Induction) Selection
    256
  - Y-Connection / Δ-Connection Switch for an Induction Motor
    256
  - Delay Time for Y-Connection/Δ-Connection Switch for Induction Motor
    256
  - Accumulated Watt-Hour for a Motor (W-Hour)
    258
  - Accumulated Motor Operation Time (Day)
    258
  - Full-Load Current for a Permanent Magnet Synchronous Motor
    258
  - Rated Power for a Permanent Magnet Synchronous Motor
    258
  - Rated Speed for a Permanent Magnet Synchronous Motor
    259
  - Stator Resistance for a Permanent Magnet Synchronous Motor
    259
  - Permanent Magnet Synchronous Motor Ld
    259
  - Ke Parameter for a Permanent Magnet Synchronous Motor
    259
  - Protection Parameters (1)
    260
  - Low Voltage Level
    260
  - Over-Voltage Stall Prevention
    260
  - Selection for Over-Voltage Stall Prevention
    261
  - Over-Current Stall Prevention During Acceleration
    262
  - Over-Current Stall Prevention During Operation
    263
  - Accel./Decel. Time Selection for Stall Prevention at Constant Speed
    264
  - Over-Torque Detection Selection (Motor 1/2)
    264
  - Over-Torque Detection Level (Motor 1/2)
    264
  - Over-Torque Detection Level (Motor 2)
    265
  - Over-Torque Detection Time (Motor 2)
    265
  - Electronic Thermal Relay Selection
    266
  - Electronic Thermal Relay Action Time
    266
  - Temperature Level Over-Heat (OH) Warning
    267
  - Stall Prevention Limit Level
    267
  - Fault Record 1-6
    268
  - Fault Output Option 1-4
    269
  - PTC Detection Selection
    271
  - PTC Level
    272
  - Frequency Command for Malfunction/Output Frequency at Malfunction
    273
  - Output Voltage at Malfunction/DC Voltage at Malfunction
    273
  - Output Current at Malfunction
    273
  - IGBT Temperature at Malfunction
    273
  - Motor Speed in Rpm at Malfunction
    274
  - Drive Status at Malfunction
    274
  - STO Latch Selection
    274
  - Output Phase Loss Detection Action (OPHL)
    274
  - Detection Time for Output Phase Loss
    275
  - Current Detection Level for Output Phase Loss
    275
  - DC Brake Time for Output Phase Loss
    275
  - Lvx Auto-Reset
    278
  - Detected Input Phase Loss Action (Orp)
    278
  - Derating Protection
    278
  - PT100 Voltage Level 1/2
    280
  - PT100 Level 1 Frequency Protection
    280
  - Delay Time for Activating PT100 Level 1 Frequency Protection
    280
  - Software Detection GFF Current Level
    282
  - Software Detection GFF Filter Time
    282
  - Operation Time of Fault Record 1-6 (Day)
    282
  - Operation Time of Fault Record 1-6 (Min.)
    282
  - Low Current Setting Level
    283
  - Low Current Detection Time
    283
  - Low Current Action
    283
  - Software Brake Level
    284
  - DC Brake Current Level
    284
  - DC Brake Time at RUN
    284
  - DC Brake Time at STOP
    284
  - DC Brake Frequency at STOP
    285
  - Voltage Increasing Gain
    285
  - Restart after Momentary Power Loss
    285
  - Allowed Power Loss Duration
    286
  - Base Block Time
    286
  - Current Limit of Speed Tracking
    287
  - Restart after Fault Action
    288
  - Number of Times of Auto-Restart after Fault
    288
  - Speed Tracking During Start-Up
    288
  - Deb Function Selection
    288
  - Dwell Time at Acceleration
    291
  - Dwell Time at Deceleration
    291
  - Dwell Frequency at Acceleration
    291
  - Dwell Frequency at Deceleration
    291
  - Fan Cooling Control
    292
  - Deceleration of Emergency or Forced Stop
    292
  - Automatic Energy-Saving Setting
    293
  - Energy-Saving Gain
    293
  - Auto Voltage Regulation (AVR) Function
    293
  - Torque Command Filter Time (V/F and SVC Control Mode)
    294
  - Slip Compensation Filter Time (V/F and SVC Control Mode)
    294
  - Torque Compensation Gain
    294
  - Torque Compensation Gain (Motor 2)
    294
  - Slip Compensation Gain (V/F and SVC Control Mode)
    295
  - Slip Compensation Gain (Motor 2)
    295
  - Slip Deviation Level/Slip Deviation Detection Time
    295
  - Slip Deviation Action
    295
  - Motor Shock Compensation Factor
    296
  - Auto-Restart Interval of Fault
    296
  - Average PWM Signal
    296
  - PWM Signal Period
    296
  - Deb Gain
    297
  - Terminal Selection of PID Feedback
    298
  - Proportional Gain (P)
    300
  - Integral Time (I)
    300
  - Differential Time (D)
    300
  - Upper Limit of Integral Control
    301
  - PID Output Command Limit (Positive Limit)
    301
  - PID Feedback Value by Communication Protocol
    301
  - PID Delay Time/Pid Mode Selection
    301
  - Feedback Signal Detection Time
    303
  - Feedback Signal Fault Treatment
    303
  - Sleep Frequency
    303
  - Wake-Up Frequency/Sleep Time
    304
  - PID Deviation Level/Pid Deviation Time
    304
  - PID Feedback Filter Time
    304
  - PID Compensation Selection
    304
  - PID Compensation/Sleep Mode Function Setting
    305
  - Wake-Up Integral Limit
    305
  - Enable PID to Change the Operation Direction
    305
  - PID Control Flag
    305
  - PID Output Command Limit (Reverse Limit)
    307
  - PID Command Acceleration / Deceleration Time
    307
  - Feedback of PID Physical Quantity Value
    308
  - Treatment of the Erroneous PID Deviation Level
    308
  - Delay Time for Restart of Erroneous PID Deviation Level
    308
  - Number of Times of Restart after PID Error
    308
  - Communication Address
    310
  - COM1 Transmission Speed
    310
  - COM1 Transmission Fault Treatment
    310
  - COM1 Time-Out Detection/Com1 Communication Protocol
    310
  - Communication Protocol
    313
  - Address List
    317
  - Exception Response
    320
  - Communication Response Delay Time
    320
  - Communication Main Frequency
    321
  - Block Transfer 1-16
    321
  - Communication Decoding Method
    321
  - Internal Communication Protocol
    322
  - Pulse Input Type Setting
    324
  - Top Limit of Frequency Deviation
    324
  - I/F Mode, Current Command
    324
  - PM FOC Sensorless Speed Estimator Bandwidth
    324
  - PM Sensorless Speed Estimator Low-Pass Filter Gain
    325
  - Initial Angle Detection Pulse Value
    325
  - Zero Voltage Time During Start-Up
    325
  - Injection Frequency
    325
  - Injection Magnitude
    326
  - Position Detection Method
    326
  - System Control
    328
  - PWM Mode Selection
    328
  - Set Point Deviation Level
    330
  - Detection Time of Set Point Deviation Level
    330
  - Offset Level of Liquid Leakage/Liquid Leakage Change Detection
    330
  - Time Setting for Liquid Leakage Change
    330
  - Multi-Pump Control Mode
    331
  - Multi-Pump’s Fixed Time Circulation Period
    331
  - Frequency to Start Switching Pumps
    332
  - Time Detected When Pump Reaches the Starting Frequency
    332
  - Time Detected When Pump Reaches the Stopping Frequency
    332
  - Pump’s Frequency at Time-Out (Disconnection)
    332
  - Pump’s Error Treatment
    333
  - Selection of Pump Start-Up Sequence
    333
  - Running Time of Multi-Pump under Alternative Operation
    334
  - Assign the Setting for Pr.08-13 PID Feedback Level
    334
  - Simple Positioning Stop Frequency 0-5
    334
  - Simple Positioning Stop Frequency 6/7
    335
  - Delay Time of Simple Positioning Stop 0-7
    335
  - Automatic Operation Mode
    337
  - PLC Program Running Direction Mode
    340
  - Main Frequency Time Setting
    341
  - 1St - 7Th Speed Time Setting
    341
  - Application Selection
    342
  - Group Setting 04: Pump
    343
  - Group Setting 05: Conveyor
    344
  - Group Setting 07: Packing
    344
  - Output Frequency at Malfunction 2-6
    346
  - DC Voltage at Malfunction 2-6
    346
  - Output Current at Malfunction 2-6
    346
  - IGBT Temperature at Malfunction 2-6
    346
  - Fault Record 7-10
    347
- Adjustment & Application
  350
Chapter 13 Warning Codes

354
- Fault Codes and Descriptions
  364
- Safe Torque off Function
  392
- Basic Function Description
  393
- Safe Torque off Terminal Function Description
  394
- Wiring Diagram
  395
- Failure Rate of the Drive Safety Function
  396
- Reset the Parameter Settings
  396
- Timing Diagram Description
  397
- Error Code and Troubleshooting Instructions
  400
Chapter 14 Error Codes

401
- Test and Fault Confirmation
  402

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