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User Manuals: Delta Tau Geo Brick Amplifier Controller
Manuals and User Guides for Delta Tau Geo Brick Amplifier Controller. We have
2
Delta Tau Geo Brick Amplifier Controller manuals available for free PDF download: User Manual
Delta Tau Geo Brick User Manual (294 pages)
Brand:
Delta Tau
| Category:
DC Drives
| Size: 9 MB
Table of Contents
Table of Contents
6
Introduction
12
Documentation
12
Downloadable Turbo PMAC Script
13
Specifications
14
Part Number
14
Geo Brick Drive Options
16
Environmental Specifications
17
Protection Specifications
17
Agency Approvals
17
Electrical Specifications
18
4-Axis Geo Brick Drive
18
8-Axis Geo Brick Drive
19
Receiving and Unpacking
20
Use of Equipment
20
Mounting
21
Connector Locations
22
4-Axis Geo Brick Drive
23
6-Axis Geo Brick Drive
24
8-Axis Geo Brick Drive
25
Pinouts and Software Setup
26
J1: Main Bus Power Input
26
Power On/Off Sequence
27
Cycling Main Bus Power
27
Recommended Main Bus Power Wiring/Protection
29
J2: 24VDC Logic Power and Safe Torque off (STO)
33
Older Models
34
Newer Models
34
Disabling the STO (Backward Compatibility)
35
Wiring and Using the STO
35
J3: External Shunt Resistor
36
J4: Limits, Flags, EQU [Axis 1- 4]
38
J5: Limits, Flags, EQU [Axis 5- 8]
39
Wiring the Limits and Flags
40
Limits and Flags [Axis 1- 4] Suggested M-Variables
41
Limits and Flags [Axis 5- 8] Suggested M-Variables
41
J6: General Purpose Inputs/Outputs
42
J7: General Purpose Inputs/Outputs (Additional)
43
About the Digital Inputs and Outputs
44
Wiring the Digital Inputs and Outputs
45
General Purpose I/Os (J6) Suggested M-Variables
46
General Purpose I/Os Additional (J7) Suggested M-Variables
46
J8: PWM Amplifier Interface
47
J9: Handwheel and Analog I/O
48
Setting up the Analog Inputs (J9)
49
Setting up the Analog Output (J9)
51
Setting up Pulse and Direction Output PFM (J9)
53
Setting up the Handwheel Port (J9)
55
X1-X8: Encoder Feedback, Digital a Quad B
56
Setting up Quadrature Encoders
58
Encoder Count Error (Mxx18)
58
Encoder Loss Detection, Quadrature
59
Step and Direction PFM Output (to External Stepper Amplifier)
61
X1-X8: Encoder Feedback, Sinusoidal
64
Setting up Sinusoidal Encoders
65
Counts Per User Units
66
Encoder Count Error (Mxx18)
67
Encoder Loss Detection, Sinusoidal
68
X1-X8: Encoder Feedback, Resolver
69
Setting up Resolvers
69
Resolver Excitation Magnitude
70
Resolver Excitation Frequency
70
X1-X8: Encoder Feedback, Hiperface
75
Setting up Hiperface On-Going Position
76
Setting up Hiperface Absolute Power-On Position
78
Setting up Hiperface Encoders Example
82
Encoder Count Error (Mxx18)
87
Encoder Loss Detection, Hiperface
88
X1-X8: Encoder Feedback, SSI
89
Configuring SSI
89
SSI Control Registers Setup Example
93
X1-X8: Encoder Feedback, Endat 2.1/2.2
95
Configuring Endat
95
Endat Control Registers Setup Example
99
X1-X8: Encoder Feedback, Biss C/B
101
Configuring Biss
101
Biss Control Registers Setup Example
105
Setting up SSI | Endat | Biss
107
Setup Summary
108
Technique 1 Example
110
Technique 2 Example
113
Technique 3 Example
118
X1-X8: Encoder Feedback, Yaskawa Sigma II & III
123
Yaskawa Sigma II 16-Bit Absolute Encoder
128
Yaskawa Sigma II 17-Bit Absolute Encoder
131
Yaskawa Sigma III 20-Bit Absolute Encoder
134
Yaskawa Sigma II 13-Bit Incremental Encoder
137
Yaskawa Sigma II 17-Bit Incremental Encoder
139
Yaskawa Incremental Encoder Alarm Codes
141
Homing with Yaskawa Incremental Encoders
142
X9-X10: Analog Inputs/Outputs
143
X11-X12: Analog Inputs/Outputs
143
Setting up the Analog (ADC) Inputs
144
Setting up the Analog (DAC) Outputs
146
Setting up the General Purpose Relay, Brake
148
Setting up the External Amplifier Fault Input
150
X13: USB 2.0 Connection
151
X14: RJ45, Ethernet Connection
151
X15: Watchdog and ABORT (TB2)
152
Wiring the Abort Input
152
Wiring the Watchdog Output
153
RS232: Serial Communication Port
154
A1 - A8: Motor Wiring
155
Motor Cable, Noise Elimination
156
Motor Selection
158
ENC PWR (Alternate Encoder Power)
160
Wiring the Alternate (+5V) Encoder Power
161
Functionality, Safety Measures
162
Motor Setup
163
Motor Setup Flow Chart
163
Dominant Clock Settings
164
ADC Strobe Word (I7M06)
166
AC/DC Brushless (Rotary/Linear) Motor Setup
167
Before You Start
167
Commutation Angle, Current Mask: Ixx72, Ixx84
167
PWM Scale Factor: Ixx66
167
Current Feedback Address: Ixx82
167
Commutation Position Address, Commutation Enable: Ixx83, Ixx01
168
I2T Protection: Ixx57, Ixx58, Ixx69
170
Commutation Cycle Size: Ixx70, Ixx71
171
ADC Offsets: Ixx29, Ixx79
172
Current-Loop Tuning: Ixx61, Ixx62, Ixx76
173
Motor Phasing, Power-On Mode: Ixx73, Ixx74, Ixx80, Ixx81, Ixx91
174
Open-Loop Test, Encoder Decode: I7Mn0
194
Position-Loop PID Tuning: Ixx30
196
High Speed Motors
197
AC Induction (Asynchronous) Motor Setup - with Encoder
198
Before You Start
198
Commutation Angle, Current Mask: Ixx72, Ixx84
198
PWM Scale Factor: Ixx66
198
Current Feedback Address: Ixx82
198
Commutation Position Address, Commutation Enable: Ixx83, Ixx01
199
Magnetization Current, Slip Gain: Ixx77
199
Motor Slip Gain: Ixx78
199
I2T Protection: Ixx57, Ixx58, Ixx69
200
Commutation Cycle Size: Ixx70, Ixx71
201
ADC Offsets: Ixx29, Ixx79
201
Current-Loop Tuning: Ixx61, Ixx62, Ixx76
201
Open-Loop Test, Encoder Decode: I7Mn0
202
Position-Loop PID Tuning: Ixx30
204
Optimizing Magnetization Current Ixx77, Slip Gain Ixx78
205
Correcting I2T Settings
207
Closed-Loop Vs. Open-Loop Operation
207
Field Weakening
208
High Speed Spindles
209
AC Induction (Asynchronous) Motor Setup - Without Encoder, Direct Micro-Stepping
210
Before You Start
210
Encoder Conversion Table Setup
210
Motor Activation, Position, Velocity Pointers: Ixx03, Ixx04
211
Commutation Angle, Current Mask, Flag Mode Control: Ixx72, Ixx84, Ixx24
211
PWM Scale Factor: Ixx66
211
Current Feedback Address: Ixx82
211
Commutation Position Address, Commutation Enable: Ixx83, Ixx01
211
Commutation Cycle Size: Ixx70, Ixx71
211
Maximum Achievable Motor Speed, Output Command Limit: Ixx69
212
I2T Protection, Magnetization Current: Ixx57, Ixx58, Ixx69, Ixx77
213
Magnetization Current: Ixx77
213
Motor Slip Gain: Ixx78
214
ADC Offsets: Ixx29, Ixx79
214
Current-Loop Tuning: Ixx61, Ixx62, Ixx76
215
Position-Loop PID Tuning: Ixx30
215
Moving the Motor
216
DC Brush Motor Setup
217
Before You Start
217
Phasing Search Error Bit, Current-Loop Integrator Output (Ixx96)
217
Commutation Enable, Phase Angle, Current Mask: Ixx01, Ixx72, Ixx84
217
PWM Scale Factor: Ixx66
218
Current Feedback Address: Ixx82
218
Commutation Cycle Size: Ixx70, Ixx71
218
I2T Protection: Ixx57, Ixx58, Ixx69
219
ADC Offsets: Ixx29, Ixx79
220
Current-Loop Gains, Open-Loop/Enc. Decode: Ixx61, Ixx62, Ixx76, I7Mn0
220
Position-Loop PID Gains: Ixx30
221
Macro Connectivity
222
Introduction to MACRO
222
MACRO Configuration Examples
223
Review: MACRO Nodes and Addressing
224
Review: MACRO Auxiliary Commands
225
Configuration Example 1: Brick - Brick
226
Setting up the Slave in Torque Mode
227
Setting up the Master in Torque Mode
230
Setting up the Slave in PWM Mode
233
Setting up the Master in PWM Mode
234
Configuration Example 2: Brick - Geo MACRO Drive
240
Brick - Brick MACRO I/O Data Transfer
248
Transferring the Digital (Discrete) Input and Outputs
249
Transferring the X9-X12 Analog Inputs/Outputs
254
Transferring the J9 Analog Inputs
256
MACRO Limits, Flags and Homing
257
Limits and Flags
257
Homing from Master
257
Homing from Slave
257
MACRO Suggested M-Variables
258
Absolute Position Reporting over MACRO
260
MACRO Configuration Power-Up Sequence
260
Drive Structure and Troubleshooting
261
Geo Brick Drive Structure
261
Serial Number and Board Revisions Identification
262
Default Mode, Strobe Word (I7M06) Setting
263
Enhanced Mode (Reading IGBT Temperature and Bus Voltage)
264
Error Codes
265
Axis Faults (N = 1 - 8)
265
Global Faults
266
Reading IGBT Temperature and Bus Voltage
267
Calculating Motor Current Output Example
268
LED Status
269
Error 18 (Erro18)
270
Watchdog Timer Trip
271
Geo Brick Drive Specific Online Commands
272
Type
272
Ampversion
273
Ampmod
273
Ampsid
274
Ampclrf
274
Boot Switch SW (Firmware Reload) - Write-Protect Disable
275
Reloading PMAC Firmware
276
Changing IP Address, Gateway IP, Gateway Mask
278
Enabling Modbus
279
Reloading Boot and Communication Firmware
280
Reset Switch SW (Factory Reset)
281
List of Changes and Updates
282
AMPVER Command, December 2007
282
External Encoder Power Supply Connector, April 2010
283
EEPROM Write-Protect Enable. April 2010
283
AMPVER Fail-Safe Mechanism. Configuration Error, May 2010
284
Modifications and Improvements, October 2012
285
Control Board
285
Power Board(S)
285
Schematic Samples
286
Appendix A
286
DB Connector Spacing Specifications
289
Appendix B
289
Control Board Jumpers (for Internal Use)
290
Appendix C
290
Absolute Serial Encoders Limitation with Turbo PMAC
292
Appendix D
292
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Delta Tau Geo Brick User Manual (103 pages)
Programmable Servo Amplifier
Brand:
Delta Tau
| Category:
Amplifier
| Size: 1 MB
Table of Contents
Operating Conditions
2
Safety Instructions
2
Table of Contents
7
Introduction
11
Geo Brick Features
11
Amplifier Standard Features
12
Amplifier Ratings
12
Feedback Devices
13
Compatible Motors
13
Maximum Speed
13
Torque
13
Motor Poles
14
Motor Inductance
14
Motor Resistance
14
Motor Back EMF
14
Motor Torque Constant
14
Motor Inertia
15
Motor Cabling
15
Specifications
17
Part Number
17
Geo Brick Options
17
Environmental Specifications
18
Electrical Specifications
18
4-Axis Configuration
18
8-Axis Configuration
19
Recommended Fusing and Wire Gauge
19
Wire Sizes
19
Package Types
20
Receiving and Unpacking
21
Use of Equipment
21
Mounting
23
4-Axis Low/Medium Power Drive
24
6-Axis: 4-Axis Low/Medium Power Plus 2-Axis High Power (15A/30A) Drive
25
8-Axis Low/Medium Power Drive
26
System Wiring
27
Fuse and Circuit Breaker Selection
27
Use of GFI Breakers
28
Transformer and Filter Sizing
28
Noise Problems
28
Operating Temperature
28
Single Phase Operation
28
Wiring AC Input
29
J1: AC Input Connector Pinout
29
Wiring Earth-Ground
29
Earth Grounding Paths
29
Wiring 24 V Logic Control
30
J2: 24VDC Input Logic Supply Connector
30
Wiring the Motors
30
A1-8: Motor 1 to 8 Output Connector Pinout (Low/Medium Power Units)
31
A5-6: Motor 5 and 6 High Power Option Connector Pinout
31
Regen (Shunt) Resistor Wiring
31
J3: External Shunt Connector Pinout
32
Shunt Regulation
32
Minimum Resistance Value
33
Maximum Resistance Value
33
Energy Transfer Equations
33
Bonding
36
Filtering
36
CE Filtering
36
Input Power Filtering
36
Motor Line Filtering
37
I/O Filtering
37
Connectors
38
X1-X8: Encoder Input (1 to 8)
38
X9-10: Analog I/O Ch5 (X9) and Ch6 (X10), (Optional)
39
X11-12: Analog I/O Ch7 (X11) and Ch8 (X12), (Optional)
39
X13: USB 2.0 Connector
40
X14: RJ45, Ethernet Connector
40
X15: Watchdog & ABORT
41
JPWR Power 4-Point Screw Terminal (Internal)
41
J4 Limit Inputs (1-4 Axis)
42
J5 Limit Inputs (5-8 Axis)
43
J6: General Purpose I/O
45
Suggested M-Variable Addressing for the General Purpose I/O (J6)
46
J7: Extra General Purpose I/O (Optional)
47
Suggested M-Variable Addressing for the Optional General Purpose I/O (J7)
48
Setting up Quadrature Encoders
50
Signal Format
50
Hardware Setup
50
Encoder Loss Setup
51
Setting up Digital Hall Sensors
52
Signal Format
52
Hardware Setup
52
Using Hall Effect Sensors for Phase Reference
53
Determining the Commutation Phase Angle
53
Finding the Hall Effect Transition Points
53
Calculating the Hall Effect Zero Point (HEZ)
54
Determining the Polarity of the Hall Effects - Standard or Reversed
56
Software Settings for Hall Effect Phasing
57
Optimizing the Hall Effect Phasing Routine for Maximum Performance
58
Using the Test Results
59
Setting up the Analog Inputs (Optional)
62
Filtered DAC Outputs Configuration
65
Setting up for Pulse and Direction Output
66
Software Setup
66
Direct Pwm Commutation Controller Setup
70
Key Servo IC Variables
70
Key Motor Variables
70
DC Brush Motor Drive Setup with Turbo Pmac
71
Commutation Phase Angle: Ixx72
71
Special Instructions for Direct-PWM Control of Brush Motors
71
Testing PWM and Current Feedback Operation
72
Purpose
73
Preparation
73
Position Feedback and Polarity Test
74
PWM Output and ADC Input Connection
74
PWM/ADC Phase Match
75
Synchronous Motor Stepper Action
75
Current Loop Polarity Check
75
Troubleshooting
75
Geo Brick User Manual
75
Setting I 2 T Protection
76
Calculating Minimum PWM Frequency
77
Amplifier Only Special Online Commands
78
Ampversion
78
Ampmod
78
Pwm Drive Command Structure
81
Default Mode
81
Enhanced Mode
81
Troubleshooting
83
Error Codes
83
D1: Geo Brick Drive Status Display Codes
83
Status Leds
84
Actions on Watchdog Timer Trip
85
Diagnosing Cause of Watchdog Timer Trip
85
Appendix A
87
Mating Connector and Cable Kits
87
Conkit5A
88
Conkit5B
88
Conkit5C
88
PWM Cable Ordering Information
89
Cable Drawings
90
5A/10A and 8A/16A Motor Cable
90
15A/30A Motor Cable
91
24V Logic Power Cable
92
3-Phase Power Cable
93
Regenerative Resistor: GAR48/78
94
DB- Connector Spacing Specifications
95
X1-8: DB-15 Connectors for Encoder Feedback
95
X9-12: DB-9 Connectors for Analog I/O
95
Screw Lock Size for All DB-Connectors
95
Type of Cable for Encoder Wiring
96
Schematics
98
Appendix B
98
X15: Watchdog
98
J6 and J7: General Purpose I/O
98
J4: Limit Inputs for Axis 1-4
100
J5: Limit Inputs for Axis 5-8
101
Appendix C
102
Board Jumpers
102
E10 - E12: Power-Up/Reset Load Source
102
E13: Firmware Reload Enable
102
E14: Watchdog Disable Jumper
102
E25-28: Select Encoder Index Input or AENA Output (Channels 1-4)
103
E35-39: Select Encoder Index Input or AENA Output (Channels 5-8)
103
E3: Re-Initialization on Reset Control
103
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