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Datalogic AI7000 Manuals
Manuals and User Guides for Datalogic AI7000. We have
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Datalogic AI7000 manual available for free PDF download: Product Reference Manual
Datalogic AI7000 Product Reference Manual (352 pages)
Linear CAMERA
Brand:
Datalogic
| Category:
Digital Camera
| Size: 64.5 MB
Table of Contents
Table of Contents
3
About this Manual
9
Manual Conventions
9
Preface
9
Reference Documentation
10
Support through the Website
10
Warranty
10
Compliance
11
Electrical Safety
11
LED Safety
11
Red Light Illuminations
11
White Light Illuminations
11
CE Compliance
12
Power Supply
12
Warning and Serial Labels
12
Customs Union
13
FCC Compliance
13
UL Listing
13
Bureau of Indian Standards (BIS)
14
CE Compliance
14
Chapter 1. Introduction
15
Production Description
15
General View
15
Field Procedure Quick Cross Reference
16
Reading Station Overview
16
Image Acquisition
17
Pulsed Illumination
18
Applications
19
Model Description
20
AV7000 and AI7000 Versions
21
External Function Buttons (HMI - Human Machine Interface)
21
Accessories
22
Focusing Devices
26
Photoelectric Sensor
26
Area Sensor
27
LCC-75Xx Kit with DS2 Light Array
28
Position Sensor
29
Rangefinder
29
DM3610 Dimensioner
30
Encoder (Tachometer)
31
PGD100 Non-Contact Speed Detector
31
CBX Industrial Connection Box
32
Interoperability Options Available
33
Chapter 2. Mechanical Installation
34
Preparing for Mechanical Installation
34
Tools Required
35
Unpacking Instructions
35
Installation Sequence
37
Installation
38
Dimensions and Clearances
38
Physical Support Requirements
38
Vibration Limitations
38
General Mounting Guidelines
39
Mounting Structure Considerations
39
Scanning Station Frame/Mounting Structure Preparation and Positioning
40
Mounting Rails
41
Illuminator Bracket Pre-Assembly and Mounting
41
AV7000/AI7000 Top/Bottom Mounting Bracket Assembly and Mounting
43
AV7000 Top/Bottom Mounting Sequence
44
AV7000/AI7000 Side Mounting Bracket Assembly and Mounting
45
AV7000 Side Mounting Sequence
46
AV7000 Bottom Mounting Sequence
47
AV7000 Bracket Angles
47
Alternative Camera Mounting between Rails
50
Mounting the AV7000 Camera to the AI7000 Illuminator
51
Mounting the Fan to the Camera Housing
51
Mounting the Camera to the Illuminator
52
Installing the Deflection Mirror
53
Deflection Mirror Bracket Angles
54
Alternative Deflection Mirror Mounting between Rails
59
Aligning the AV7000 with Deflection Mirrors
59
Chapter 3. Electrical Installation
61
Preparing for Electrical Installation
61
Connecting an AV7000 Camera
62
Typical Connection Block Diagrams
62
Single Head AV7000 with DM3610
63
Easy DM3610 and AV7000
63
Single Head AV7000 with Rangefinder
64
Single Head AV7000 with LCC-75Xx Light Curtain Kit
64
Multi-Head AV7000 with Two DK501 Sensors and LCC-75Xx Light Curtain
65
Controller/Client Array with DM3610
66
Controller/Client Array with Rangefinder
67
Controller/Client Array with LCC-75Xx Light Curtain Kit
68
AV7000 in Hybrid Configuration
69
Electrical Installation Guidelines
70
AV7000/AI7000 Connector Panels
71
Connecting a PC to the AV7000
73
Power Connector Pin-Out Table (Custom Power Supply)
73
Power Connections
74
Power Supplies and Supply Capacity When Wiring to Ai7000S
74
Wiring into the CBX Connection Box
76
Selecting the Correct CBX Connection Box for Your Application
77
CBX100/CBX510/CBX800 Initial Configuration
77
Cbx510
78
CBX 510 Interior Diagram
78
Photoelectric Sensor Connections to CBX510
79
Photoelectric Sensor to CBX510 (NPN)
79
Photoelectric Sensor to CBX510 (PNP)
80
AS1 Area Sensor to CBX510 Connections
81
AS1 Area Sensor (PNP Output)
81
Encoder/Tachometer Wiring to CBX510
82
Encoder/Tachometer Wiring for NPN Output to CBX510
82
Encoder/Tachometer Wiring for PNP Output to CBX510
83
Wiring from DM3610 CBX510 to AV7000 FOCUS SER
84
Digital Output Configuration from CBX510
85
Cbx100
86
Cbx800
87
Photoelectric Sensor Connections to CBX100/800
88
Photoelectric Sensor to CBX100 and CBX800 (NPN)
88
Photoelectric Sensor to CBX100/CBX800 (PNP)
89
AS1 Area Sensor to CBX100/CBX800 Connections
90
Encoder/Tachometer Wiring to CBX100/CBX800
91
Encoder/Tachometer Wiring for NPN Output to CBX100/CBX800
91
Wiring from DM3610 CBX100/CBX800 to AV7000 Focus Serial
93
Serial Communication Wiring to CBX100/CBX800
94
RS232 with no Handshaking
94
RS422FD HOST (Full Duplex)
95
Relay Configuration for CBX100/800
95
Unpowered Outputs
96
Powered Outputs
97
Grounding
98
Installing the Optional VGA / USB Interface Panel Kit
99
Check AV7000 Installation
102
Chapter 4. E-Genius
103
Getting Started
103
Prerequisites
103
Accessing E-Genius
104
To Change Your Pc's IP Address
104
To Log out of the E-Genius
105
E-Genius Basics
106
E-Genius Menu Tree
106
Entering Text Using the Text Entry Tool
106
Getting Help
107
Modify Settings
108
Modify Settings | System Info
109
Device Details
111
Modify Settings | Global Settings
115
Modify Settings | Global Settings | Operating Mode
117
AV7000 Timing and Distance Diagrams
125
Bottom Upstream AV7000 Configuration
126
Fixed Focus (NONE)
127
Focusing with a Light Curtain
128
Focusing with a Light Curtain and S80
129
Focusing with an S80
130
Focusing with a Rangefinder
131
Focusing with a Single DM3610
132
Focusing with a Dual DM3610 System
133
Modify Settings | Global Settings | Object Detection
135
Modify Settings | Global Settings |Barcode Settings
136
Modify Settings | Global Settings | Barcode Settings | Barcode Settings Table
137
Modify Settings | Global Settings | Barcode Settings | Barcode Settings Configuration
145
Barcode Configuration |Single Label
147
Barcode Configuration |Standard Multi-Label
149
Barcode Configuration | Logic Combination
151
Barcode Configuration | Logical Combination Rule
155
Barcode Configuration | Code Collection
158
Modify Settings | Global Settings | Barcode Settings | Advanced Decode
160
Modify Settings | Communications
162
Protocol Index Setup Example
171
Setting Scale Data Via Protocol Index
173
Modify Settings | Global Settings | Output Format
177
Output Format | Standard Formatter
178
Output Format | Advanced Formatter
181
Message Builder
183
Advanced Formatter Message Building Examples
186
Modify Settings Global | Global Settings | Image Saving
195
Image Saving | Destination Settings
195
Image Saving | Image Settings
198
Modify Settings | Global Settings | Time Synchronization
202
Modify Settings | Device Settings
203
Modify Settings | Device Settings | <Camera Name> | Device Info
204
Modify Settings | Device Settings | <Camera Name> | Mounting
205
Mounting | Mounting Calibration Wizard
206
Modify Settings | Device Settings | <Camera Name> | Imaging
207
Modify Settings | Device Settings | <Camera Name> | Serial Port
210
Serial Port | Focus Port
210
Serial Port | Host Port
211
Serial Port | aux Port
212
Modify Settings | Device Settings | <Camera Name> | Ethernet
213
Ethernet | Host Port
213
Ethernet | Image Port
214
Ethernet | Advanced Routing
215
Modify Settings | Device Settings | <Camera Name> | Logging
216
Advanced Logging
217
Diagnostics
219
Diagnostics | System Status
220
Diagnostics | System Health
223
Diagnostics | Input/Output Status
225
Diagnostics | Serial Comm Status
226
Diagnostics | Device Tracking
227
Diagnostics | Image Viewer
228
LPI/DPI Tool
229
Diagnostics | Multiple Camera Viewer (Multi Viewer)
230
Diagnostics | Multiple Symbol Viewer
231
Diagnostics | Log Viewer (Decoder)
232
Diagnostics | Log Viewer (Real-Time Process)
233
Diagnostics | Scope (Calibration Check)
234
Diagnostics | Scope (Advanced)
235
Diagnostics | Conveyor View
236
Enabling Diagnostics | Conveyor View
238
Diagnostics | Network Diagnostics
240
Diagnostics | View Oncamera Storage
241
Utilities
242
Utilities | Advanced Cluster Configuration
243
Utilities | Backup/Restore Parameters
244
Utilities | Software Upgrade
246
Utilities | Download Logs
248
Utilities | Download Tools
249
Utilities | Camera Reset
250
Utilities | Help
251
Chapter 5. Focusing Setup and Calibration
252
Focusing Devices
252
What You will Need
253
First-Time Startup
253
Understanding Datalogic Focusing Options
253
S-60 Photocell
253
AS1 Areascan
254
DL Light Curtain (LCC-75Xx AV7 Light Curtain)
254
STI Light Curtain
254
Positioning Sensor (DK-501 Kit)
254
DM3610 Dimensioner
254
Rangefinder
254
Setting up the S-60 Photocell
255
Setting up the AS1 Areascan
255
Setting up the DS2 Light Curtain
256
Connecting a DS2 Light Curtain to the AV7000
256
Setting up the STI Light Curtain
257
Setting up the DK501 (S80) Distance Kit
257
Mounting the S80 in an AV7000 System
257
S80 Setup and Calibration
258
Setting up the DM3610 Dimensioner
261
Preparation
261
Understanding DM3610 Focusing and AV7000 System Orientation
262
Adjusting DM3610 Left Focus Offset
264
Adjusting Right Focus Offset
265
Adjusting Height Offset
267
Setting up the Rangefinder
269
Setting the Rangefinder Gain
270
Possible Rangefinder Signal Degradation Factors
273
Rangefinder Mounting Calibration Wizard (Static Calibration)
274
Chapter 6. Setup and Calibration
279
AV7000 Software Update
279
E-Genius Calibration Presets
280
Operating Mode
281
Device Settings
281
Calibrating AV7000: Static Calibration
282
Calibrating AV7000: Dynamic Calibration
288
Final Acceptance Test
298
Dynamic Read Test
298
Other Camera Checks
299
Chapter 7. Av7000 Features
300
LED Indicators
300
AV7000 Leds
300
AI7000 Illumination Leds
302
Control Panel Buttons
302
Setting up Websentinel PLUS in the AV7000
303
Using Websentinel to View AV7000 Images
305
Reading Diagrams
308
Reading Linear Barcodes
309
Chapter 8. Maintenance
317
Overview
317
Recommended Maintenance Frequency
317
Maintenance Tasks
318
Exterior Cleaning
318
Cleaning the Illumination and Camera Window
318
Cleaning the Deflection Mirror
319
Cleaning the Rangefinder Windows
320
Cleaning the Photoelectric Sensor
321
Cleaning the Tachometer
322
Tighten Mounting Hardware
322
Checking Barcode Reading System Connections
322
Verify Barcode Reader Operation
323
Verify Photoelectric Sensor Operation
323
Verify Tachometer Operation
323
Chapter 9 Troubleshooting
324
Error Codes and Resolutions
325
Decoder Errors
325
Real-Time Processor Errors
329
Alphabetical by Type: Error / Warning / Info
329
Rangefinder Errors
333
Verifying Functionality of the Focus Mechanism
335
Bypassing an AV7000 in an Array (Tunnel)
337
Other Camera Checks
338
Replacing an AV7000 Camera
338
Replacing AV7000 with a Failed Memory Card
340
Connecting a Defaulted AV7000 Back into a Cluster
343
Chapter 10. Technical Features
346
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