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H1 115
Danfoss H1 115 Manuals
Manuals and User Guides for Danfoss H1 115. We have
2
Danfoss H1 115 manuals available for free PDF download: Service Manual, Technical Information
Danfoss H1 115 Service Manual (68 pages)
Axial Piston Pumps
Brand:
Danfoss
| Category:
Water Pump
| Size: 12.26 MB
Table of Contents
Table of Contents
3
Overview
5
Warranty
5
General Instructions
5
Remove the Unit
5
Keep It Clean
5
Replace All O-Rings and Gaskets
5
Secure the Unit
5
Safety Precautions
5
Unintended Machine Movement
6
Flammable Cleaning Solvents
6
Fluid under Pressure
6
Personal Safety
6
Symbols Used in Danfoss Literature
7
Design
7
The System Circuit
8
Operation
11
Pressure Limiter Valves
11
High Pressure Relief Valve (HPRV) and Charge Check
11
Bypass Function
12
Charge Pressure Relief Valve
12
Electrical Displacement Control (EDC)
13
Manual Override (MOR)
14
Manual Displacement Control (MDC)
15
MDC Torque
16
Operating Parameters
18
Input Speed
18
System Pressure
18
Servo Pressure
18
Charge Pressure
19
Charge Pump Inlet Pressure
19
Case Pressure
19
External Shaft Seal Pressure
19
Temperature and Viscosity
20
Technical Specifications
21
Overview
21
General Specifications
21
Physical Properties
21
Operating Parameters
22
Fluid Specifications
22
Fluid and Filter Maintenance
23
Fluid and Filter Recommendations
23
Pressure Measurements
24
Port Locations and Gauge Installation
24
Initial Startup Procedures
26
General
26
Start-Up Procedure
26
Troubleshooting
27
Overview
27
Safety Precautions
27
Electrical Troubleshooting
27
System Operating Hot
27
Integral Filter Bypass
28
Neutral Difficult or Impossible to Find
28
System will Not Operate in Either Direction
28
System Noise or Vibration
29
Sluggish System Response
29
Transmission Operates Normally in One Direction Only
30
Adjustments
31
Standard Procedures
31
Charge Pressure Relief Valve Adjustments
31
Pressure Limiter Adjustment
32
Engaging the Bypass Function
34
Displacement Limiter Adjustment
35
Control Neutral Adjustment
36
Mechanical Neutral Adjustment
37
Minor Repair
40
Standard Procedures, Removing the Pump
40
EDC Control
40
Control Solenoids
42
MDC Control
42
Angle Sensor on EDC
45
Removal
45
Installation
46
EDC with Angle Sensor
46
Removal
46
Installation
47
Automotive Control
48
Bearing and Shaft Replacement
52
External Filter Replacement
53
Filter Bypass Valve and Filter Bypass Switch
54
Charge Pump
55
High Pressure Relief Valves (HPRV)
58
Charge Pressure Relief Valve
59
Pressure Limiter Valve Replacement
60
Torque Chart
62
Fastener Size and Torques
62
Plug Size and Torques
62
Fasteners and Plugs
63
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Danfoss H1 115 Technical Information (64 pages)
Axial Piston Single Pumps
Brand:
Danfoss
| Category:
Water Pump
| Size: 12.16 MB
Table of Contents
Table of Contents
3
Technical Specifications
5
H1 Pump General Specification
5
H1P 115/130 Technical Data
5
H1P 115/130 Operating Parameters
6
Fluid Specifications
6
External Radial Shaft Loads
7
H1P 115/130 Bearing Life
7
H1P 115/130 Mounting Flange Loads
8
Charge Pump Selection
9
Charge Pump Curves, Size 26/34 CM³
9
Master Model Code
10
Control Options
17
Electrical Displacement Control (EDC)
17
EDC Control Signal Requirements
18
EDC Solenoid Data
18
Control Response
19
EDC Response Time
19
Manual Displacement Control (MDC)
20
MDC Torque
20
MDC General Information
21
MDC Shaft Rotation
21
Control Response
22
MDC Response Time
22
Neutral Start Switch (NSS)
22
Connector
23
Case Gauge Port M14
23
Lever
23
Forward-Neutral-Reverse Electric Control (FNR), Options: A9 (12 V) and B1 (24 V)
24
Control Response
25
FNR Response Time
25
Non Feedback Proportional Electric Control (NFPE)
26
NFPE Control Signal Requirements
27
Control Response
28
NFPE Response Time
28
Automotive Control (AC)
29
Mode Types
29
Basic Functions
29
Performance Functions
30
Protection and Safety Functions
30
Engine Control and Protection
30
Installation Features
30
Fan Drive Control (FDC)
31
Manual Override (MOR)
33
Swash Plate Angle Sensor for NFPE and AC2 Controls
34
Swash Plate Angle Sensor Parameters
34
Swash Plate Angle Sensor Connector
35
Interface with ECU
35
Control-Cut-Off Valve (CCO Valve)
36
CCO Solenoid Data
37
Brake Gauge Port with MDC
37
Displacement Limiter
37
H1P 115/130 Displacement Change (Approximately)
37
Dimensions
38
H1P Input Shaft - Option G3 (SAE D, 13 Teeth)
38
H1P Input Shaft - Option G2 (SAE D, 27 Teeth)
39
H1P Input Shaft - Option F3, Code 44-3
40
Tapered Shaft Customer Acknowledgement
41
H1P 115/130 Auxiliary Mounting - Option H2 (SAE A, 9 Teeth)
42
H1P 115/130 Auxiliary Mounting - Option H1 (SAE A, 11 Teeth)
43
H1P 115/130 Auxiliary Mounting - Option H3 (SAE B, 13 Teeth)
44
H1P 115/130 Auxiliary Mounting - Option H5 (SAE B-B, 15 Teeth)
45
H1P 115/130 Auxiliary Mounting - Option S1 (SAE B-B, 14 Teeth)
45
H1P 115/130 Auxiliary Mounting - Option H6 (SAE C, 14 Teeth)
46
H1P 115/130 Auxiliary Mounting - Option H4 (SAE D, 13 Teeth)
47
H1P 115/130 Displacement Limiters, Option B and D
48
Installation Drawings
49
Port Description H1P115/130
49
Dimensions H1P 115/130
51
Controls
54
Electric Displacement Control (EDC), Option A2 (12 V) / A3 (24 V)
54
Electric Displacement Control (EDC) with MOR, Options A4 (12 V) / A5 (24 V)
54
H1P 115/130 Manual Displacement Control (MDC), Option M1
55
H1P 115/130 Manual Displacement Control (MDC) with NSS, Option M2
56
H1P 115/130 Manual Displacement Control (MDC) with CCO, Option M3, M4
57
H1P 115/130 Manual Displacement Control (MDC) with NSS and CCO, Option M5, M6
58
Non Feedback Proportional Electric Control (NFPE), with Manual Override, Option A8 (12 V) / B8 (24 V)
59
Automotive Control (AC) Dimensions
60
Forward-Neutral-Reverse (FNR) with Manual Override, Options A9 (12 V) / B1 (24 V)
61
Filtration
62
H1P 115/130 Suction Filtration, Option L
62
H1P 115/130 Filtration, Option M
63
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