Danfoss APP 16/1200 High Pressure Pumps Manuals

Manuals and User Guides for Danfoss APP 16/1200 High Pressure Pumps. We have 1 Danfoss APP 16/1200 High Pressure Pumps manual available for free PDF download: User Manual

Danfoss APP 16/1200 User Manual

Danfoss APP 16/1200 User Manual (77 pages)

Brand: Danfoss | Category: Water Pump | Size: 7.11 MB

Table of Contents

Table of Contents
2
Table of Contents Validity
4
- EC Declaration of Conformity
  5
- Symbols
  6
1 Introduction

6
- General
  6
- Manufacturer and Customer Service Address
  6
2 Safety

7
- Adhere to the Following Important Points
  7
  - In Case of Doubt
    7
3 Technical Data

8
4 Arrival Inspection, Transportation, Handling, Lifting and Storage

9
- Filtration
  8
- Properties of Water
  8
- Space Requirement
  8
- Arrival Inspection
  9
- General Safety Information
  9
- Warning
  9
- Return to Supplier
  10
- Storage
  10
- Cleanliness
  11
- Electrical Data
  11
- Fluid Temperature
  11
- Important Dimensions
  11
5 Installation and Commissioning

11
- Local Regulations
  11
- Pre Mounting Checklist, Based on Danfoss Preferred System Design
  11
- Recommended System Design
  11
- Mount the Different Equipment
  12
  - Connections
    12
  - Electrics
    12
  - Instrumentation
    12
  - Lifting and Positioning
    12
  - Bleed and Remove Air from the Pump
    13
  - Check the Filter Condition
    13
  - Commissioning
    13
  - Ensure Free Flow
    13
  - Flush the Pump
    13
  - Instruct Operator and Maintenance Personnel
    13
  - Verify Direction of Rotation
    13
  - Verify Setting of Safety/Relief Valves
    13
6 Operation of Motor Pump Unit

14
- General Safety Information
  14
- What to Listen and Look for
  14
- Disassembling and Assembling the Pump Unit
  15
  - General Safety Information
    15
  - Assembling the Pump Unit
    16
- Service and Inspection Interval for the Pump
  15
  - Shut down of the System
    15
- Getting the Pump Unit Back into Operation
  16
  - Storage of the Pump
    16
- Procedure for Mounting Pump Back Onto Electric Motor
  16
- Operational Conditions Which Can Cause Pump Failures
  17
  - Electrical Failure
    17
  - General Safety Information
    17
  - Mechanical Failure
    17
  - Responsibility
    17
  - Subject Index
    18
  - Data Sheet for APP 16-22 Pumps (521B1183)
    21
  - General Information
    22
  - Product Diagram
    22
  - Flow at Different Rpm
    24
  - Flushing Valve
    25
  - Power Requirements
    25
  - Noise Level
    26
  - Temperature and Corrosion
    26
  - Dimensions
    27
  - Installation
    29
  - Mounting
    29
  - Open-Ended System with Direct Water Supply
    29
  - Maintenance
    30
  - Pump Shutdown
    30
  - RO System with APP Pump
    30
  - APP Pump Instruction APP 11-13 and APP 16-22 (180R9223)
    33
  - APP Pump Instruction
    34
  - Open-Ended Systems with Direct Water Supply
    35
  - Preferred RO System Design and P&ID
    36
  - Reversible Pumps
    36
  - Building up the Pump Unit
    37
  - Direction of Rotation
    38
  - Orientation
    38
  - Protection against too High Outlet Pressure
    39
  - Initial Start-Up
    41
  - Disconnection
    42
  - Dry Running
    42
  - Pressure
    42
  - Temperature
    42
  - IOM Electric Motors (180R9230)
    45
  - Motor Manual
    45
  - Special Note for Atex Zone 22 Motors
    47
  - Typical Duty Hours for Lifetime Lubricated Bearings
    47
  - Recommended Service Intervals for APP Pumps (180R9199)
    49
  - Pistons
    51
  - APP Parts List (521B0941)
    53
  - Trouble Shooting Guide
    59
  - Troubleshooting Fish Bone Chart
    61
  - No Flow/No Pressure
    62
  - Reduced Flow/Reduced Pressure
    63
  - High Torque on Electric Motor
    64
  - Noise from Pump
    65
  - Noise from Installation
    66
  - Typical Signs of Wear
    67
  - Right and Wrong (180R9042)
    69
  - Choice of Filter
    70
  - Design
    70
  - Pressure Relief Valve
    70
  - Water Supply
    70
  - Coupling
    71
  - Impurities
    71
  - Installation Diagrams
    71
  - Sealing
    71
  - Cleaning Procedure
    72
  - Flushing Procedure
    72
  - Starting Procedure
    72
  - Wiring
    72
  - Open Ended Water Systems Troubleshooting
    73
  - Closed Water Systems Troubleshooting
    74
- Troubleshooting and Scrapping Criteria
  17
7 Maintenance and Service of the Pump Unit

15
8 Troubleshooting and Scrapping Criteria

17

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