Cub Cadet 7360SS Manuals

Manuals and User Guides for Cub Cadet 7360SS. We have 1 Cub Cadet 7360SS manual available for free PDF download: Service Manual

Cub Cadet 7360SS Service Manual

Cub Cadet 7360SS Service Manual (171 pages)

SERIES 7000 COMPACT TRACTOR

Brand: Cub Cadet | Category: Tractor | Size: 9 MB

Table of Contents

Table of Contents
2
Index
2
General
4
Safety
5
Specification and Data
8
- Power Transmission Diagram
  9
- Standard Bolt Torques
  10
Tightening Torques
10
Precautions for Disassembly
11
- Inspection
  12
- Gears
  12
- Cleaning
  12
General Information
12
- Assy Removal and Reinstallation
  13
- 4Wd Shaft Removal
  14
- Steering Hose Removal
  14
- Battery Code Disconnection
  14
Front Axle Assy Removal and Reinstallation
14
- Front Axle Assy Reinstallation
  15
  - Front & Rear Holder Removal
    15
  - Harnesses Removal
    16
Engine Assy Removal and Reinstallation
16
- Panel Removal
  17
- Engine Removal
  19
- Engine Reinstallation
  20
- Center Case Removal
  22
- Clutch Housing, Transmission Case, Rear Axle Case and Hydraulic Lift Case Removal and Reinstallation
  22
- Hydraulic Lift Case Removal
  23
- Rear Axle Case Removal
  23
- Housing Reinstallation
  24
- Engine
  26
  - Basic Precaution for Disassembly and Assembly
    27
  - Coolant Draining
    28
  - Engine Oil Draining
    28
  - Fuel Knock
    29
- Trouble Shooting
  29
  - Overheating
    30
  - Black Exhaust Smoke
    31
  - Erratic Idle Speeds
    31
  - Low Power or Loss of Power
    32
  - Starting System Troubleshooting
    33
  - Cylinder Head Disassembly
    35
- Disassembling
  35
  - Rocker Shaft Assembly Removal
    35
  - Rocker Shaft Disassembly
    35
  - Cylinder Head Assembly Removal
    36
  - Valve and Valve Spring Removal
    36
  - Valve Stem Seal Removal
    36
  - Flywheel Removal
    37
  - Timing Gear/Flywheel
    37
  - Crankshaft Pulley Removal
    38
  - Oil Seal Case Removal
    38
  - Rear Plate Removal
    38
  - Speedometer Driven Gear Removal
    38
  - Camshaft Removal
    39
  - Idler Gear Removal
    39
  - Timing Gear Backlash Measurement
    39
  - Timing Gear Case Removal
    39
  - Front Plate Removal
    40
  - Fuel Injection Pump Camshaft Removal
    40
  - Gear Removal
    40
  - Oil Pan Removal
    41
  - Connecting Rod Cap Removal
    42
  - Oil Screen Removal
    42
  - Piston Removal
    42
  - Crankshaft Removal
    43
  - Main Bearing Cap Removal
    43
  - Piston Separation from Connecting Rod
    43
  - Cylinder Head Bottom Face Cleaning
    45
  - Cylinder Head Reassembling
    45
- Reassembling
  45
  - Valve Stem Seal Installation
    45
  - Cylinder Head Gasket Installation
    46
  - Cylinder Head Installation
    46
  - Valve Block Installation
    46
  - Valve Spring Installation
    46
  - Cylinder Head Bolt Tightening
    47
  - Rocker Shaft Assembling
    47
  - Valve Push Rod Installation
    47
  - Flywheel Reassembling
    48
  - Front Plate Installation
    48
  - Oil Pump Installation
    48
  - Timing Gear
    48
  - Camshaft Installation
    49
  - Engine Turning
    49
  - Fuel Injection Pump Camshaft Installation
    49
  - Idler Gear Installation
    50
  - P.T.O. Gear Installation
    50
  - Speedometer Driven Gear Installation
    50
  - Timing Gear Case Installation
    50
  - Flywheel Installation
    51
  - Oil Seal Case Installation
    51
  - Rear Plate Installation
    51
  - Tappet Installation
    51
  - Rocker Cover Installation
    52
  - Rocker Shaft Assembly Installation
    52
  - Valve Clearance Adjustment
    52
  - Cylinder Block, Crankshaft,Pistons and Oil Pan Reassembling
    53
  - Main Bearing Installation
    53
  - Crankshaft Installation
    54
  - Main Bearing Cap Installation
    54
  - Piston Assembling to Connecting Rod
    55
  - Side Seal Installation
    55
  - Piston and Connecting Rod Installation
    56
  - Piston Ring Installation
    56
  - Connecting Rod Cap Installation
    57
  - Oil Screen Installation
    57
  - Oil Pan Installation
    58
  - Cooling Fan Removal
    59
  - Cooling System Disassembly Removal
    59
  - Thermostat Case Removal
    59
  - Water Pump Assembly Removal
    59
  - Fuel Injection Nozzle Removal
    60
  - Fuel Injection Pipe Removal
    60
  - Fuel System Disassembly Removal
    60
  - Governor Assembly Removal
    60
  - Air Inlet Cover Removal
    61
  - Exhaust Manifold Removal
    61
  - Lublication System Removal
    62
  - Oil Filter Removal
    62
  - Oil Pressure Switch Removal
    62
  - Pressure Relief Valve Removal
    62
  - Brush Holder Removal
    63
  - Electrical System Disassembly
    63
  - Magnetic Switch
    63
  - Starter Disassembly
    63
  - Bearing Removal
    64
  - Center Bracket Removal
    64
  - Cover Removal
    64
  - Pinion Shaft Removal
    64
  - Alternator
    65
  - Disassembly Procedure
    65
  - Injection Pump
    66
  - Electrical System
    67
  - Pinion Shaft End Play Adjustment
    67
  - Stopper Ring Installation
    67
  - Pinion Clearance Adjustment
    68
  - Shutoff Solenoid Installation
    70
  - Cooling System Reinstallation
    71
  - Thermostat Installation
    71
  - Thermoswitch and Thermounit
    71
  - Water Pump Installation
    71
  - Alternator Installation
    72
  - Glow Plug Installation
    72
  - Oil Filter Installation
    73
  - Oil Pressure Switch Installation
    73
  - Pressure Relief Valve Installation
    73
  - Fuel Injection Nozzle Installation
    74
  - Fuel System Reinstallation
    74
  - Governor Assembly Installation
    74
  - Sliding Sleeve Installation
    74
  - Fuel Injection Line Installation
    75
  - Clearance between Pinion and Housing
    76
  - No-Load Characteristics
    76
  - Testing before Disassembly Removal
    76
  - Inspection before Removal
    78
  - Precautions for Removal
    78
  - Testing Voltage Setting
    78
  - Connections for Testing Voltage Setting
    79
  - Testing Output Characteristics
    79
  - Cylinder Head
    80
- Inspection
  80
  - Rocker Arms and Rocker Shaft
    80
  - Valve Springs
    80
  - Diameter of Valve Stem
    81
  - Valve Guide Replacement
    81
  - Valve Push Rods
    81
  - Valves, Valve Guides and Valve Seats
    81
  - Valve Refacing
    82
  - Valves
    82
  - Valve Lapping
    83
  - Valve Seat Refacing
    83
  - Bushing Replacement
    85
  - Camshaft
    85
  - Clearance between Journal and Bushing
    85
  - Timing Gears and Flywheel
    85
  - Cam Contact Face
    86
  - Fuel Injection Pump Camshaft
    86
  - Idler Gear
    86
  - Tappets
    86
  - Flywheel and Ring Gear
    87
  - Idler Shaft Replacement
    87
  - Clearance between Ends of Piston Ring
    88
  - Diameter of Piston
    88
  - Pistons, Piston Rings and Piston Pins
    88
  - Clearance between Piston Pin and Piston
    89
  - Connecting Rods
    89
  - Bore
    92
  - Crankshaft Gear Installation
    92
  - Cylinder Block
    92
  - Runout
    92
  - Checking Cylinder Block Top Face for Warpage
    93
  - Warpage of Top Face
    93
  - Cooling System
    94
  - Thermostat
    94
  - Water Pump
    94
  - Lubrication System
    95
  - Oil Pressure Switch
    95
  - Pressure Relief Valve
    95
  - Brush Holders
    96
  - Brush Spring Tension
    96
  - Commutator Runout
    96
  - Starter
    96
  - Diameter of Commutator
    97
  - Mica Undercut
    97
  - Testing for Grounded Circuit
    97
  - Testing for Open Circuit
    97
  - Bearings
    98
  - Field Coils
    98
  - Front Bracket
    98
  - Overrunning Clutch
    98
  - Diodes
    99
  - Field Coil
    99
  - Stator Core
    99
  - Brushes
    100
  - Glow Plug
    100
- Adjustment
  101
  - Valve Clearance
    101
  - Fuel Injection Timing
    102
  - Disassembly Sequence and Inspection Points
    104
  - Idler R.p.M Setting
    104
  - Injection Nozzle
    105
  - Injection Pressure
    105
  - Orifice Restriction Test
    105
  - Nozzle Tip Washing and Replacement
    106
  - Fan Belt
    107
- Special Tools
  108
Clutch
109
- Disassembling Clutch Assy
  109
- Reassembling Clutch Lever
  109
- Reassembling Clutch Assy
  110
- Clutch Pedal Adjustment
  110
- Stopper Adjustment
  111
- Clutch Disk Boss and Main Shaft
  111
- Clutch Disk
  111
- Clutch Housing Disassembling
  112
- Cover B Sub Assy Removal
  112
- Cover B Sub Assy Disassembling
  112
Transmission
112
- 4Wd Shaft Disassembling
  113
- Disassemble PTO Hydraulic Clutch Assy
  113
- Center Case Disassembling
  114
  - Cover C Sub Assy Disassembling
    114
  - Cover C Sub Assy Removal
    114
  - Cover D Removal
    115
  - Cover D Sub Assy Disassembling
    115
  - Disassemble Shuttle Shift Control
    115
  - Rear Differential Case Removal
    116
  - Transmission Case Disassembly
    116
  - Cover E Sub Assy Disassembling
    117
  - Cover E Sub Assy Removal
    117
- Clutch Housing Reassembling
  118
  - Cover B Reassembling
    118
  - Cover B Reinstallation
    118
  - PTO Shaft Removal
    118
  - 4Wd Shaft Reassembling
    119
- Center Case Reassembling
  119
  - Cover C Sub Assy Reinstallation
    119
  - PTO Hydraulic Clutch Reassembling
    119
  - Cover C Reassembling
    120
  - Drive Shaft
    120
  - Select Shaft
    120
  - Cover D Reinstallation
    121
  - Cover D Sub Assy Reassembling
    121
  - Cover E Sub Assy Reassembling
    122
  - Differential Lock Pedal
    122
  - Rear Differential Case Reassembling
    122
- Transmission Case Reassembling
  122
  - 4WD Shaft
    123
  - Pinion Shaft
    123
  - PTO Drive Shaft
    123
  - Pto Shaft Reinstallation
    123
- Check and Maintenance
  124
  - Check the Synchromesh Gear
    124
  - Checking the Gear Contact Pattern
    124
  - Differential Gear and Pinion Shaft
    124
  - Check of Double Cone Synchromesh
    125
  - Synchronizer Sleeve ,Hub
    125
  - Synchronizer Spring
    125
  - Checking the Hydraulic Clutch
    126
  - Piston and Seal Ring
    126
  - Steel Plate
    126
- Rear Axle Disassembling
  127
- Rear Axle Assy Removal
  127
- Rear Axle Assy Disassembling
  127
Rear Axle
127
- Brake Assy Removal
  128
- Brake Control Disassembling
  128
- Differential Case Assy Reassembling
  129
- Brake Assy Reassembling
  130
- Rear Axle Reassembling
  130
- Brake Control Reassembling
  131
  - Brake L.h. Reassembling
    131
  - Brake R.h. Reassembling
    131
- Check and Maintenance
  132
- Holder Assy Disassembling
  133
- Front Axle Removal
  133
Front Axle
133
- King Pin Case Disassembling
  134
- Knuckle Arm, Final Case Disassembling
  134
- Center Case, Diff. Case Disassembling
  135
- Front Axle Assembly
  136
- Front Axle Reassembling
  136
  - Knucle Arm and Final Case
    137
  - King Pin Case Reassembling
    138
  - Center Case and Diff. Case
    139
  - Clearance at Bushing
    140
  - Diff. Case Installation
    140
- Front Axle Check and Maintenance
  140
  - Clearance between Holder and Knuckle Arm
    141
  - Clearance between Knuckle Arm Holder and Bushing
    141
- Operator Control Area Removal
  142
- Steering Wheel Removal
  142
Steering
142
- Steering Unit Disassembling
  143
  - Steering Unit Removal
    143
  - Steering Wheel Disassembling
    143
  - Controls Disassembling
    144
  - Rotary Disassembling
    144
  - Hydraulic Cylinder Assy Removal
    145
- Hydraulic Cylinder Disassembling
  145
  - Hydraulic Cylinder Assy Disassembling
    146
  - Adjustment of Tilt Lever
    147
- Operator Control Area Reassembling
  147
- Steering Wheel Reinstallation
  147
- Steering Unit Reassembling
  148
  - Steering Wheel Reassembling
    148
  - Rotary Reassembling
    149
- Check and Maintenance
  153
  - Steering Wheel Free Play
    153
  - Toe-In Adjustment
    153
- Main Hydraulics Disassembling
  154
- Hydraulic Pump Disassembling
  154
- Hydraulic Pump Removal
  154
Hydraulics
154
- Control Valve Disassembling
  155
- Control Valve Removal
  155
- Pump II Disassembling
  155
- Cylinder Disassembling
  156
- Hydraulic Lift Disassembling
  156
  - Lift Shaft Disassembling
    156
  - Hydraulic Linkage Disassembling
    157
  - Hydraulic Linkage Removal
    157
  - Flow Control Valve Disassembling
    158
  - Position Control Lever Removal
    158
  - Control Valve Assembling
    159
  - Hydraulic Pumps Reassembling
    159
- Main Hydraulics Reassembling
  159
- Hydraulic Lift Reassembling
  160
  - Lift Shaft and Cylinder Reassembling
    160
  - Lift Shaft Reassembling
    160
  - Valve Neutral Adjustment
    160
  - Control Valve Installation
    162
  - Hydraulic Control Linkage
    162
  - Control Linkage Installation
    163
  - O-Ring Installation to Shafts
    163
  - Flow Control Valve Reassembling
    164
  - Position Control Lever Reassembling
    164
  - During the Installation
    165
  - Filter Installation
    165
- Hydraulic Line Checking
  165
- Hydraulic Check and Maintenance
  167
  - Hydraulic Lift System Checking
    167
  - Electric Diagram
    169
  - Electrics
    169
  - Specications
    170
Electrical
170

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