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Climax PD3000 Manuals
Manuals and User Guides for Climax PD3000. We have
1
Climax PD3000 manual available for free PDF download: Operating Manual
Climax PD3000 Operating Manual (112 pages)
PORTABLE DRILL
Brand:
Climax
| Category:
Drill
| Size: 3 MB
Table of Contents
Table of Contents
7
1 Introduction
15
How to Use this Manual
15
Safety Alerts
15
General Safety Precautions
16
Machine Specific Safety Precautions
18
Table 1-1 Sound Levels
18
Risk Assessment and Hazard Mitigation
20
Risk Assessment Checklist
20
Table 1-2 Risk Assessment Checklist before Set-Up
21
Table 1-3 Risk Assessment Checklist after Set-Up
21
Labels
22
Table 1-4 Labels
22
Placement of Labels
23
Items Required but Not Supplied
23
Figure 1-5 PD3000 Label Placement by Part Number
23
Receipt and Inspection
24
2 Overview
25
Features and Components
25
Performance Characteristics
26
Components
27
Figure 2-2 PD3000 Components
27
Rigging and Lifting Information
28
Figure 2-3 Sub-Assembly Components
28
Table 2-4 Sub-Assembly Weights
29
Controls
30
Table 2-5 Control Functions
30
Customer-Supplied PCU Requirements
31
Figure 2-6 Operator Controls (Left), Automatic Cycle Controls (Right)
31
Machine Specifications
32
Power and Utility Information
32
Operating and Storage Condition Requirements
32
Dimensions
33
Figure 2-9 PD3000 Dimensions
33
3 Setup
35
Lifting and Rigging
35
Reparing the Machine for Use
36
Cleaning the Machine
36
Maintaining the Machine
36
Figure 3-1 Location of Lifting Eyes
36
Preparing the Machine for Use
36
Assessing the Work Area
37
Setting up the Machine
37
Adjusting the Collars
37
Figure 3-2 Depth and Lock Collars
37
Figure 3-3 Drill Setup
38
Installing the Spindle Guard
40
Installing the Nose-Piece Bushing
40
Figure 3-4 Installing the Spindle Guard
40
Figure 3-5 Installing the Nose Piece Bushing
40
Installing the Drill Bit in the Spindle
41
Installing the Nose-Piece on the Gearbox
41
Figure 3-6 Spindle and Drill Bit
41
Installing the Spade Drill Insert
42
Etting up the Machine on the Workpiece
42
Attaching the Drill Template to the Workpiece
42
Figure 3-7 Drill, Template, and Workpiece
42
Setting up the Machine on the Workpiece
42
Figure 3-8 Twist Drill and Template
43
Figure 3-9 Spade Drill and Template
43
Using a Twist Drill
43
Using a Spade Drill
43
Attach the Drill to the Drill Template
44
Install the Air Motor on the Gearbox
45
Connect the Air Supply to the Machine
45
Connect the Tool Lubrication System to the Machine (Optional)
45
Figure 3-10 Installing the Air Motor to the Gearbox
45
4 Operation
47
Overview
47
Emergency Stop
47
Manual Retract
48
Operation
48
Pre-Operation Checks
48
Drill Function Check
48
Starting the Machine
49
Stopping the Machine in an Emergency
49
Resetting the Machine
49
Controlling the Drill Speed
49
Manually Retracting the Tool
49
Figure 4-1 Operator Controls
49
Stopping the Machine
50
Lock-Out/Tag-Out
50
5 Maintenance and Troubleshooting
51
Overview
51
Maintenance Intervals
52
Inspecting the Input Bevel Gear
52
Changing the Feed Gear
53
Replace the Seals
53
Preparing the Gearbox for Disassembly
53
Figure 5-2 Location of O-Ring Grove
53
Disassembling the Gearbox
54
Figure 5-3 Remove the Lower Housing Cover
54
Remove the Feed Gear Assembly and Spindle from the Gearbox
55
Remove the Differential Gear
55
Select a Differential Gearset
55
Install the Differential Gear in the Lower Cover
55
Figure 5-4 Gearbox Assembly
55
Install the Feed Gear and Spindle in the Lower Cover
56
Install the Spindle and Differential Gearset Assembly in the Gearbox
57
Overhaul Instructions
57
Figure 5-6 Gearbox Reassembly
57
Troubleshooting
58
Tool Kit
58
Spare Parts List
59
6 Shipping and Storage
61
Shipment and Short-Term Storage
61
Figure 6-1 PD3000 Case Layout
61
Long - Term Storage
62
Appendix Aexploded Views and Parts Lists
63
Figure A-1 PD3000 Portable Drill Assembly
63
Figure A-2 PD3000 Portable Drill Assembly Parts List
63
Figure A-3 P/N 85590 PD3000 Right Angle Gearbox Assembly
66
Figure A-4 P/N 85590 PD3000 Right Angle Gearbox Assembly Parts List
67
Figure A-5 P/N 85624 PD3000 Air Motor Assembly with Controls
68
Figure A-6 P/N 85624 PD3000 Air Motor Assembly with Controls
69
Figure A-7 P/N 85624 PD3000 Air Motor Assembly with Controls Parts List
70
Appendix Bschematics
71
Figure B-1 Pneumatic Schematic P/N 82077
71
Appendix Cmsds
73
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