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CleaverBrooks FLX Series Manuals
Manuals and User Guides for CleaverBrooks FLX Series. We have
2
CleaverBrooks FLX Series manuals available for free PDF download: Operation, Service And Parts Manual
CleaverBrooks FLX Series Operation, Service And Parts Manual (136 pages)
PACKAGED BOILER. 1,500,000 to 12,000,000 Btu/hr. Fuel: Light Oil, Gas or Combination
Brand:
CleaverBrooks
| Category:
Boiler
| Size: 4 MB
Table of Contents
Table of Contents
4
Chapter 1 Basics of Flexible Watertube Operation
7
General
7
The Boiler
8
Construction
9
Steam Controls (All Fuels)
9
Hot Water Controls (All Fuels)
10
Chapter 2 Profire V Burner
13
Introduction
13
Firing Head
16
Oil System
16
Gas System
19
Installation
21
Startup and Operation
31
Adjustments
38
Gas System
46
Oil System
49
Combination Gas-Oil System
51
Modulation Control
52
Air and Fuel Controls
54
Maintenance
55
Troubleshooting
62
Burner Specs
65
Chapter 3 Pressure Vessel Care
69
General
69
Water Requirements (Hot Water Boilers)
69
Water Requirements (Steam Boilers)
72
Water Treatment
72
Blowdown
73
Cleaning
74
Boilout
75
Washing out
77
Periodic Inspection
78
Preparation for Extended Layup
79
Chapter 4 Sequence of Operation
81
General
81
Circuit and Interlock Controls
81
Sequence of Operation - Oil or Gas
83
Flame Loss Sequence
84
Chapter 5 Adjustment Procedures
91
General
91
Linkage - Modulating Motor & Air Damper
91
Modulating Motor
92
Modulating Motor Switches - Low Fire and High Fire
92
Burner Operating Controls - General
92
B. Linkage - Modulating Motor & Air Damper
92
Modulating Pressure Control (Steam)
95
Operating Limit Pressure Control (Steam)
95
High Limit Pressure Control (Steam)
95
Modulating Temperature Control (Hot Water)
96
Operating Limit Temperature Control (Hot Water)
96
High Limit Temperature Control (Hot Water)
96
Low Water Cutoff Devices
96
Combustion Air Proving Switch
96
Gas Pilot Flame Adjustment
97
Gas Pressure and Flow Information
97
Gas Fuel Combustion Adjustment
98
Low Gas Pressure Switch
99
High Gas Pressure Switch
100
Fuel Oil Pressure and Temperature - General
100
Fuel Oil Combustion Adjustment
102
Low Oil Pressure Switch
102
Chapter 6
105
Troubleshooting
105
Chapter 7 Inspection and Maintenance
111
General
111
C. Fireside Cleaning
111
Periodic Inspection
112
Upper Pass Cleaning
113
Controls
114
Oil Burner Maintenance
118
Gas Burner Maintenance
118
Refractory
119
Casing Seals
119
Chapter 8 Parts
121
Steam Pressure Controls
128
Water Level Controls
129
Water Column, Main and Aux. - 15# Steam
131
Water Column, Main and Aux. - 150# Steam
132
Safety Valves
133
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CleaverBrooks FLX Series Operation, Service And Parts Manual (70 pages)
Packaged Boiler 12,500,000 to 25,000,000 BTU/hr Hot Water Fuel: Light Oil, Gas or Combination
Brand:
CleaverBrooks
| Category:
Boiler
| Size: 2 MB
Table of Contents
Table of Contents
4
Chapter 1 General Description
8
The Boiler
8
Construction
8
Hot Water Controls (All Fuels)
8
Chapter 2 Profire EV/LNEV Burner
11
Description
11
Combustion Air Handling System
11
Firing Head
11
Oil System
12
Gas System
14
Description
14
Installation
15
FGR System - Low Nox Applications
16
Burner Maintenance
17
Chapter 3 Pressure Vessel Care
23
General
23
Water Requirements
23
Water Treatment
25
Using Glycol
26
Cleaning
26
Boilout
27
Washing out
28
Periodic Inspections
29
Preparation for Extended Layup
29
Chapter 4 Sequence of Operation
33
General
33
Circuit and Interlock Controls
33
Sequence of Operation - Oil or Gas
34
Flame Loss Sequence
35
Chapter 5 Adjustment Procedures
37
Burner Operating Controls
37
Operating Limit Temperature Control
39
High Limit Temperature Control
39
Low Water Cutoff Devices
39
E.combustion Air Proving Switch (CAPS)
39
Combustion Air Proving Switch (CAPS)
39
Gas Pilot Flame Adjustment
40
Gas Pressure and Flow Information
40
H.gas Fuel Combustion Adjustment
41
Gas Fuel Combustion Adjustment
41
Low Gas Pressure Switch
42
J.high Gas Pressure Switch
42
High Gas Pressure Switch
42
K.fuel Oil Pressure and Temperature
43
L.fuel Oil Combustion Adjustment
43
Low Oil Pressure Switch
43
Fuel Oil Pressure and Temperature
43
Fuel Oil Combustion Adjustment
43
Chapter 6
45
Troubleshooting
45
Chapter 7 Inspection and Maintenance
51
General
51
Periodic Inspection
51
Fireside Cleaning
52
Upper Pass Cleaning
52
Controls
53
Oil Burner Maintenance
55
Gas Burner Maintenance
56
Refractory
56
Casing Seals
56
Chapter 8 Parts
59
Recommended Spare Parts List
60
Outer Casing
61
Inner Casing
62
Temperature Controls
65
Level Controls
66
EV Burner
67
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